. ***********************************************************************/ //---------------------------------------------------------------------------------------- function get_demand_qty($stock_id, $location) { $sql = "SELECT SUM(line.quantity - line.qty_sent) AS QtyDemand FROM ".TB_PREF."sales_order_details line, ".TB_PREF."sales_orders sorder WHERE line.order_no=sorder.order_no AND sorder.trans_type=".ST_SALESORDER ." AND sorder.trans_type=line.trans_type" ." AND line.stk_code = ".db_escape($stock_id); if ($location != "") $sql .= " AND sorder.from_stk_loc =".db_escape($location); $result = db_query($sql,"No transactions were returned"); $row = db_fetch($result); if ($row === false) return 0; return $row['QtyDemand']; } $bom_list = array(); $qoh_stock = NULL; function load_stock_levels($location) { $date = date2sql(Today()); $qoh_stock = array(); $sql = "SELECT stock_id, SUM(qty) FROM ".TB_PREF."stock_moves WHERE tran_date <= '$date'"; if ($location != '') $sql .= " AND loc_code = ".db_escape($location); $sql .= " GROUP BY stock_id"; $result = db_query($sql, "QOH calculation failed"); while ($row = db_fetch($result)) $qoh_stock[$row[0]] = $row[1]; return $qoh_stock; } // recursion fixed. Max 10 recursion levels. function stock_demand_manufacture($stock_id, $qty, $demand_id, $location, $level=0) { global $bom_list, $qoh_stock; $demand = 0.0; if ($level > 10) { display_warning("BOM Too many Manufacturing levels deep $level"); return $demand; } // Load all stock levels (stock moves) into $qoh_stock if ($qoh_stock == NULL) $qoh_stock = load_stock_levels($location); if (empty($qoh_stock[$stock_id])) $stock_qty = 0; else $stock_qty = $qoh_stock[$stock_id]; if ($qty <= $stock_qty) return $demand; $bom = @$bom_list[$stock_id]; if ($bom == NULL) { $sql = "SELECT parent, component, quantity FROM " .TB_PREF."bom WHERE parent = ".db_escape($stock_id); if ($location != "") $sql .= " AND loc_code = ".db_escape($location); $result = db_query($sql, "Could not search bom"); $bom = array(); // Even if we get no results, remember that fact $bom[] = array($stock_id, '', 0); while ($row = db_fetch_row($result)) { $bom[] = array($row[0], $row[1], $row[2]); } db_free_result($result); $bom_list[$stock_id] = $bom; } $len = count($bom); $i = 0; while ($i < $len) { $row = $bom[$i]; $i++; // Ignore the dummy entry if ($row[1] == '') continue; $q = $qty * $row[2]; if ($row[1] == $demand_id) $demand += $q; $demand += stock_demand_manufacture($row[1], $q, $demand_id, $location, $level+1); } return $demand; } // recursion fixed by Tom Moulton function get_demand_asm_qty($stock_id, $location) { $demand_qty = 0.0; $sql = "SELECT line.stk_code, SUM(line.quantity-line.qty_sent) AS Demmand FROM ".TB_PREF."sales_order_details line, ".TB_PREF."sales_orders sorder, ".TB_PREF."stock_master item WHERE sorder.order_no = line.order_no AND sorder.trans_type=".ST_SALESORDER ." AND sorder.trans_type=line.trans_type AND line.quantity-line.qty_sent > 0 AND item.stock_id=line.stk_code AND item.mb_flag='M'"; if ($location != "") $sql .= " AND sorder.from_stk_loc =".db_escape($location); $sql .= " GROUP BY line.stk_code"; $result = db_query($sql, "No transactions were returned"); while ($row = db_fetch_row($result)) { $demand_qty += stock_demand_manufacture($row[0], $row[1], $stock_id, $location); } return $demand_qty; } function get_on_porder_qty($stock_id, $location) { $sql = "SELECT SUM(line.quantity_ordered - line.quantity_received) AS qoo FROM ".TB_PREF."purch_order_details line INNER JOIN ".TB_PREF."purch_orders po ON line.order_no=po.order_no WHERE line.item_code=".db_escape($stock_id); if ($location != "") $sql .= " AND po.into_stock_location=".db_escape($location); $sql .= " AND line.item_code=".db_escape($stock_id); $qoo_result = db_query($sql,"could not receive quantity on order for item"); if (db_num_rows($qoo_result) == 1) { $qoo_row = db_fetch_row($qoo_result); $qoo = $qoo_row[0]; } else { $qoo = 0; } return $qoo; } function get_on_worder_qty($stock_id, $location) { $qoo = 0.0; $flag = get_mb_flag($stock_id); if ($flag == 'M') { $sql = "SELECT SUM((units_reqd-units_issued)) AS qoo FROM ".TB_PREF."workorders WHERE stock_id=".db_escape($stock_id) ." AND released AND NOT closed"; if ($location != "") $sql .= " AND loc_code=".db_escape($location); $qoo_result = db_query($sql,"could not receive quantity on order for item"); if (db_num_rows($qoo_result) == 1) { $qoo_row = db_fetch_row($qoo_result); $qoo = $qoo_row[0]; } } return $qoo; } //-------------------------------------------------------------------------------------- function add_bom($selected_parent, $component, $workcentre_added, $loc_code, $quantity) { $sql = "INSERT INTO ".TB_PREF."bom (parent, component, workcentre_added, loc_code, quantity) VALUES (".db_escape($selected_parent).", ".db_escape($component) . "," .db_escape($workcentre_added) . ", ".db_escape($loc_code) . ", " . $quantity . ")"; db_query($sql,"check failed"); } //-------------------------------------------------------------------------------------- function update_bom($selected_parent, $selected_component, $workcentre_added, $loc_code, $quantity) { $sql = "UPDATE ".TB_PREF."bom SET workcentre_added=".db_escape($workcentre_added) . ",loc_code=".db_escape($loc_code) . ", quantity= " . $quantity . " WHERE parent=".db_escape($selected_parent) . " AND id=".db_escape($selected_component); check_db_error("Could not update this bom component", $sql); db_query($sql,"could not update bom"); } function delete_bom($selected_id) { $sql = "DELETE FROM ".TB_PREF."bom WHERE id=".db_escape($selected_id); db_query($sql,"Could not delete this bom components"); } function get_bom($item) { $sql = "SELECT bom.*, loc.location_name, centre.name AS WorkCentreDescription, item.description, item.mb_flag AS ResourceType, item.material_cost AS ProductCost, units, bom.quantity * item.material_cost AS ComponentCost FROM ".TB_PREF."workcentres centre, ".TB_PREF."locations loc, ".TB_PREF."bom bom INNER JOIN ".TB_PREF."stock_master item ON bom.component = item.stock_id WHERE bom.parent = ".db_escape($item)." AND centre.id=bom.workcentre_added AND bom.loc_code = loc.loc_code ORDER BY bom.id"; return db_query($sql, "The bill of material could not be retrieved"); } //-------------------------------------------------------------------------------------- function get_component_from_bom($selected_id) { $sql = "SELECT bom.*, item.description FROM ".TB_PREF."bom bom," .TB_PREF."stock_master item WHERE id=".db_escape($selected_id)." AND item.stock_id=bom.component"; $result = db_query($sql, "could not get bom"); return db_fetch($result); } //-------------------------------------------------------------------------------------- function has_bom($item) { $result = get_bom($item); return (db_num_rows($result) != 0); } //-------------------------------------------------------------------------------------- function is_component_already_on_bom($component, $workcentre_added, $loc_code, $selected_parent) { $sql = "SELECT component FROM ".TB_PREF."bom WHERE parent=".db_escape($selected_parent)." AND component=".db_escape($component) . " AND workcentre_added=".db_escape($workcentre_added) . " AND loc_code=".db_escape($loc_code); $result = db_query($sql,"check failed"); return (db_num_rows($result) > 0); } //-------------------------------------------------------------------------------------- function check_for_recursive_bom($ultimate_parent, $component_to_check) { /* returns true ie 1 if the bom contains the parent part as a component ie the bom is recursive otherwise false ie 0 */ $sql = "SELECT component FROM ".TB_PREF."bom WHERE parent=".db_escape($component_to_check); $result = db_query($sql,"could not check recursive bom"); if ($result) { while ($myrow = db_fetch_row($result)) { if ($myrow[0] == $ultimate_parent) { return 1; } if (check_for_recursive_bom($ultimate_parent, $myrow[0])) { return 1; } } } return 0; }