. ***********************************************************************/ //---------------------------------------------------------------------------------------- function get_demand_qty($stock_id, $location) { $sql = "SELECT SUM(".TB_PREF."sales_order_details.quantity - " .TB_PREF."sales_order_details.qty_sent) AS QtyDemand FROM ".TB_PREF."sales_order_details, ".TB_PREF."sales_orders WHERE ".TB_PREF."sales_order_details.order_no=" .TB_PREF."sales_orders.order_no AND ".TB_PREF."sales_orders.trans_type=".ST_SALESORDER." AND ".TB_PREF."sales_orders.trans_type=".TB_PREF."sales_order_details.trans_type AND "; if ($location != "") $sql .= TB_PREF."sales_orders.from_stk_loc =".db_escape($location)." AND "; $sql .= TB_PREF."sales_order_details.stk_code = ".db_escape($stock_id); $result = db_query($sql,"No transactions were returned"); $row = db_fetch($result); if ($row === false) return 0; return $row['QtyDemand']; } $bom_list = array(); $qoh_stock = NULL; function load_stock_levels($location) { global $qoh_stock; $date = date2sql(Today()); $sql = "SELECT stock_id, SUM(qty) FROM ".TB_PREF."stock_moves WHERE tran_date <= '$date'"; if ($location != '') $sql .= " AND loc_code = ".db_escape($location); $sql .= " GROUP BY stock_id"; $result = db_query($sql, "QOH calculation failed"); while ($row = db_fetch($result)) { $qoh_stock[$row[0]] = $row[1]; } } // recursion fixed by Tom Moulton. Max 10 recursion levels. function stock_demand_manufacture($stock_id, $qty, $demand_id, $location, $level=0) { global $bom_list, $qoh_stock; $demand = 0.0; if ($level > 10) { display_warning("BOM Too many Manufacturing levels deep $level"); return $demand; } // Load all stock levels (stock moves) into $qoh_stock if ($qoh_stock == NULL) { $qoh_stock = array(); load_stock_levels($location); } if (empty($qoh_stock[$stock_id])) $stock_qty = 0; else $stock_qty = $qoh_stock[$stock_id]; if ($qty <= $stock_qty) return $demand; $bom = @$bom_list[$stock_id]; if ($bom == NULL) { $sql = "SELECT parent, component, quantity FROM " .TB_PREF."bom WHERE parent = ".db_escape($stock_id); if ($location != "") $sql .= " AND loc_code = ".db_escape($location); $result = db_query($sql, "Could not search bom"); $bom = array(); // Even if we get no results, remember that fact $bom[] = array($stock_id, '', 0); while ($row = db_fetch_row($result)) { $bom[] = array($row[0], $row[1], $row[2]); } db_free_result($result); $bom_list[$stock_id] = $bom; } $len = count($bom); $i = 0; while ($i < $len) { $row = $bom[$i]; $i++; // Ignore the dummy entry if ($row[1] == '') continue; $q = $qty * $row[2]; if ($row[1] == $demand_id) $demand += $q; $demand += stock_demand_manufacture($row[1], $q, $demand_id, $location, $level+1); } return $demand; } // recursion fixed by Tom Moulton function get_demand_asm_qty($stock_id, $location) { $demand_qty = 0.0; $sql = "SELECT ".TB_PREF."sales_order_details.stk_code, SUM(".TB_PREF."sales_order_details.quantity-".TB_PREF."sales_order_details.qty_sent) AS Demmand FROM ".TB_PREF."sales_order_details, ".TB_PREF."sales_orders, ".TB_PREF."stock_master WHERE ".TB_PREF."sales_orders.order_no = ".TB_PREF."sales_order_details.order_no AND ".TB_PREF."sales_orders.trans_type=".ST_SALESORDER." AND ".TB_PREF."sales_orders.trans_type=".TB_PREF."sales_order_details.trans_type AND "; if ($location != "") $sql .= TB_PREF."sales_orders.from_stk_loc =".db_escape($location)." AND "; $sql .= TB_PREF."sales_order_details.quantity-".TB_PREF."sales_order_details.qty_sent > 0 AND ".TB_PREF."stock_master.stock_id=".TB_PREF."sales_order_details.stk_code AND ".TB_PREF."stock_master.mb_flag='M' GROUP BY ".TB_PREF."sales_order_details.stk_code"; $result = db_query($sql, "No transactions were returned"); while ($row = db_fetch_row($result)) { $demand_qty += stock_demand_manufacture($row[0], $row[1], $stock_id, $location); } return $demand_qty; } function get_on_porder_qty($stock_id, $location) { $sql = "SELECT SUM(".TB_PREF."purch_order_details.quantity_ordered - " .TB_PREF."purch_order_details.quantity_received) AS qoo FROM ".TB_PREF."purch_order_details INNER JOIN " .TB_PREF."purch_orders ON ".TB_PREF."purch_order_details.order_no=".TB_PREF."purch_orders.order_no WHERE ".TB_PREF."purch_order_details.item_code=".db_escape($stock_id)." "; if ($location != "") $sql .= "AND ".TB_PREF."purch_orders.into_stock_location=".db_escape($location)." "; $sql .= "AND ".TB_PREF."purch_order_details.item_code=".db_escape($stock_id); $qoo_result = db_query($sql,"could not receive quantity on order for item"); if (db_num_rows($qoo_result) == 1) { $qoo_row = db_fetch_row($qoo_result); $qoo = $qoo_row[0]; } else { $qoo = 0; } return $qoo; } function get_on_worder_qty($stock_id, $location) { $sql = "SELECT SUM((".TB_PREF."workorders.units_reqd-".TB_PREF."workorders.units_issued) * (".TB_PREF."wo_requirements.units_req-".TB_PREF."wo_requirements.units_issued)) AS qoo FROM ".TB_PREF."wo_requirements INNER JOIN ".TB_PREF."workorders ON ".TB_PREF."wo_requirements.workorder_id=".TB_PREF."workorders.id WHERE ".TB_PREF."wo_requirements.stock_id=".db_escape($stock_id)." "; if ($location != "") $sql .= "AND ".TB_PREF."wo_requirements.loc_code=".db_escape($location)." "; $sql .= "AND ".TB_PREF."workorders.released=1"; $qoo_result = db_query($sql,"could not receive quantity on order for item"); if (db_num_rows($qoo_result) == 1) { $qoo_row = db_fetch_row($qoo_result); $qoo = $qoo_row[0]; } else $qoo = 0.0; $flag = get_mb_flag($stock_id); if ($flag == 'M') { $sql = "SELECT SUM((".TB_PREF."workorders.units_reqd-".TB_PREF."workorders.units_issued)) AS qoo FROM ".TB_PREF."workorders WHERE ".TB_PREF."workorders.stock_id=".db_escape($stock_id)." "; if ($location != "") $sql .= "AND ".TB_PREF."workorders.loc_code=".db_escape($location)." "; $sql .= "AND ".TB_PREF."workorders.released=1"; $qoo_result = db_query($sql,"could not receive quantity on order for item"); if (db_num_rows($qoo_result) == 1) { $qoo_row = db_fetch_row($qoo_result); $qoo += $qoo_row[0]; } } return $qoo; } function get_mb_flag($stock_id) { $sql = "SELECT mb_flag FROM ".TB_PREF."stock_master WHERE stock_id = " .db_escape($stock_id); $result = db_query($sql, "retreive mb_flag from item"); if (db_num_rows($result) == 0) return -1; $myrow = db_fetch_row($result); return $myrow[0]; } //-------------------------------------------------------------------------------------- function add_bom($selected_parent, $component, $workcentre_added, $loc_code, $quantity) { $sql = "INSERT INTO ".TB_PREF."bom (parent, component, workcentre_added, loc_code, quantity) VALUES (".db_escape($selected_parent).", ".db_escape($component) . "," .db_escape($workcentre_added) . ", ".db_escape($loc_code) . ", " . $quantity . ")"; db_query($sql,"check failed"); } //-------------------------------------------------------------------------------------- function update_bom($selected_parent, $selected_component, $workcentre_added, $loc_code, $quantity) { $sql = "UPDATE ".TB_PREF."bom SET workcentre_added=".db_escape($workcentre_added) . ",loc_code=".db_escape($loc_code) . ", quantity= " . $quantity . " WHERE parent=".db_escape($selected_parent) . " AND id=".db_escape($selected_component); check_db_error("Could not update this bom component", $sql); db_query($sql,"could not update bom"); } function delete_bom($selected_id) { $sql = "DELETE FROM ".TB_PREF."bom WHERE id=".db_escape($selected_id); db_query($sql,"Could not delete this bom components"); } function get_bom($item) { $sql = "SELECT ".TB_PREF."bom.*, ".TB_PREF."locations.location_name, ".TB_PREF."workcentres.name AS WorkCentreDescription, ".TB_PREF."stock_master.description, ".TB_PREF."stock_master.mb_flag AS ResourceType, ".TB_PREF."stock_master.material_cost+ ".TB_PREF."stock_master.labour_cost+".TB_PREF."stock_master.overhead_cost AS standard_cost, units, ".TB_PREF."bom.quantity * (".TB_PREF."stock_master.material_cost+ ".TB_PREF."stock_master.labour_cost+ ".TB_PREF."stock_master.overhead_cost) AS ComponentCost FROM (".TB_PREF."workcentres, ".TB_PREF."locations, ".TB_PREF."bom) INNER JOIN ".TB_PREF."stock_master ON ".TB_PREF."bom.component = ".TB_PREF."stock_master.stock_id WHERE ".TB_PREF."bom.parent = ".db_escape($item)." AND ".TB_PREF."workcentres.id=".TB_PREF."bom.workcentre_added AND ".TB_PREF."bom.loc_code = ".TB_PREF."locations.loc_code ORDER BY ".TB_PREF."bom.id"; return db_query($sql, "The bill of material could not be retrieved"); } //-------------------------------------------------------------------------------------- function get_component_from_bom($selected_id) { $sql = "SELECT ".TB_PREF."bom.*,".TB_PREF."stock_master.description FROM " .TB_PREF."bom,".TB_PREF."stock_master WHERE id=".db_escape($selected_id)." AND ".TB_PREF."stock_master.stock_id=".TB_PREF."bom.component"; $result = db_query($sql, "could not get bom"); return db_fetch($result); } //-------------------------------------------------------------------------------------- function has_bom($item) { $result = get_bom($item); return (db_num_rows($result) != 0); } //-------------------------------------------------------------------------------------- function is_component_already_on_bom($component, $workcentre_added, $loc_code, $selected_parent) { $sql = "SELECT component FROM ".TB_PREF."bom WHERE parent=".db_escape($selected_parent)." AND component=".db_escape($component) . " AND workcentre_added=".db_escape($workcentre_added) . " AND loc_code=".db_escape($loc_code); $result = db_query($sql,"check failed"); return (db_num_rows($result) > 0); } //-------------------------------------------------------------------------------------- function check_for_recursive_bom($ultimate_parent, $component_to_check) { /* returns true ie 1 if the bom contains the parent part as a component ie the bom is recursive otherwise false ie 0 */ $sql = "SELECT component FROM ".TB_PREF."bom WHERE parent=".db_escape($component_to_check); $result = db_query($sql,"could not check recursive bom"); if ($result != 0) { while ($myrow = db_fetch_row($result)) { if ($myrow[0] == $ultimate_parent) { return 1; } if (check_for_recursive_bom($ultimate_parent, $myrow[0])) { return 1; } } //(while loop) } //end if $result is true return 0; } //end of function check_for_recursive_bom