Manufacturing: assembly account renamed to WIP account.
[fa-stable.git] / manufacturing / includes / db / work_order_produce_items_db.inc
index 1d87faef51018e7381fce2ea276630127743e60d..d54944511dbae8d28067af59978c46e1151ea991 100644 (file)
@@ -9,31 +9,20 @@
     MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.  
     See the License here <http://www.gnu.org/licenses/gpl-3.0.html>.
 ***********************************************************************/
-function work_order_produce($woid, $ref, $quantity, $date_, $memo_, $close_wo)
+function work_order_produce($woid, $ref, $quantity, $date_, $memo, $close_wo)
 {
        global $Refs;
 
+// FIXME: support for WO_UNASSEMBLY case
        begin_transaction();
+
        $args = func_get_args();
-       $args = (object)array_combine(array('woid', 'ref', 'quantity', 'date_', 'memo_','close_wo'),
+       $args = (object)array_combine(array('woid', 'ref', 'quantity', 'date_', 'memo','close_wo'),
                $args);
        $args->trans_no = 0;
        hook_db_prewrite($args, ST_MANURECEIVE);
 
-       $details = get_work_order($woid);
-
-    if (strlen($details[0]) == 0)
-    {
-       echo _("The order number sent is not valid.");
-       exit;
-    }
-
-       if (work_order_is_closed($woid))
-       {
-               display_error("UNEXPECTED : Producing Items for a closed Work Order");
-               cancel_transaction();
-               exit;
-       }
+       $product = get_work_order($woid);
 
     $date = date2sql($date_);
 
@@ -46,34 +35,67 @@ function work_order_produce($woid, $ref, $quantity, $date_, $memo_, $close_wo)
        $id = db_insert_id();
 
        // -------------------------------------------------------------------------
+       // insert -ve and update averaged component unit cost for BOM usage (in wo_requirements)
+       work_order_production_gl($woid, $product["stock_id"], $quantity, $date_, $id);
 
-       work_order_quick_costs($woid, $details["stock_id"], $quantity, $date_, $id);
-       // -------------------------------------------------------------------------
+       // update wo quantity and close wo if requested (or finished)
+       $closed = work_order_update_finished_quantity($woid, $quantity, $date_, $close_wo);
 
-       // Chaitanya: stamp BOM cost to finished item
-       $m_cost = 0;
-    $result = get_bom($details["stock_id"]);
-       while ($bom_item = db_fetch($result))
+       // unit_cost is known when WO is finished, then generate +ve for all items
+       if ($closed)
        {
-               $standard_cost = get_standard_cost($bom_item['component']);
-               $m_cost += ($bom_item['quantity'] * $standard_cost);
-       }
+               // 1. calculate sums of material/labour/overhead costs
+
+               // sum collected BOM material & labour costs (no way for separate overhead here for now - needs flag in bom or stock_master)
+               $bom = get_wo_requirements($woid);
+               $m_cost = $l_cost = 0;
+               while ($component = db_fetch($bom))
+               {
+                       if (!is_service($component["mb_flag"]))
+                               $m_cost += $component['unit_cost']*$component['units_issued'];
+                       else
+                               $l_cost += $component['unit_cost']*$component['units_issued'];
+               }
 
-       // insert a +ve stock move for the item being manufactured
-       // negative means "unproduce" or unassemble
-       add_stock_move(ST_MANURECEIVE, $details["stock_id"], $id,
-               $details["loc_code"], $date_, $ref, $quantity, $m_cost);
-       // update wo quantity and close wo if requested
-       work_order_update_finished_quantity($woid, $quantity, $close_wo);
+               // add additional material issues
+               $issues = get_additional_issues($woid);
+               while ($issue = db_fetch($issues))
+               {
+                       if (!is_service($issue["mb_flag"]))
+                               $m_cost += $issue['unit_cost']*$issue['qty_issued'];
+                       else
+                               $l_cost += $issue['unit_cost']*$issue['qty_issued'];
+               }
 
-       if ($memo_)
-               add_comments(ST_MANURECEIVE, $id, $date_, $memo_);
+               // and additional costs
+               $o_cost = get_gl_wo_cost($woid, WO_OVERHEAD);
+               $l_cost += get_gl_wo_cost($woid, WO_LABOUR);
+
+               $total_cost = $o_cost + $m_cost + $l_cost;
+
+           add_gl_trans_std_cost(ST_WORKORDER, $woid, $date_, $product['wip_account'],
+           0, 0, $memo, -$total_cost);
+
+           add_gl_trans_std_cost(ST_WORKORDER, $woid, $date_, $product['inventory_account'],
+                   0, 0, $memo, $total_cost);
+
+               $unit_cost = $total_cost/($product['units_issued']+$quantity);
+
+               add_stock_move(ST_WORKORDER, $product["stock_id"], $woid,
+                       $product["loc_code"], $date_, $ref, $product['units_issued']+$quantity, $unit_cost);
+
+               update_material_cost($product['stock_id'], $product['units_issued']+$quantity, $unit_cost, $date_);
+       }
+
+       if ($memo)
+               add_comments(ST_MANURECEIVE, $id, $date_, $memo);
 
        $Refs->save(ST_MANURECEIVE, $id, $ref);
        add_audit_trail(ST_MANURECEIVE, $id, $date_, _("Production."));
 
        $args->trans_no = $id;
        hook_db_postwrite($args, ST_MANURECEIVE);
+
        commit_transaction();
 }
 
@@ -81,12 +103,13 @@ function work_order_produce($woid, $ref, $quantity, $date_, $memo_, $close_wo)
 
 function get_work_order_produce($id)
 {
-       $sql = "SELECT ".TB_PREF."wo_manufacture.*,".TB_PREF."workorders.stock_id, "
-               .TB_PREF."stock_master.description AS StockDescription
-               FROM ".TB_PREF."wo_manufacture, ".TB_PREF."workorders, ".TB_PREF."stock_master
-               WHERE ".TB_PREF."wo_manufacture.workorder_id=".TB_PREF."workorders.id
-               AND ".TB_PREF."stock_master.stock_id=".TB_PREF."workorders.stock_id
-               AND ".TB_PREF."wo_manufacture.id=".db_escape($id);
+       $sql = "SELECT prod.*, wo.stock_id, item.description AS StockDescription
+                       FROM ".TB_PREF."wo_manufacture prod,"
+                               .TB_PREF."workorders wo,"
+                               .TB_PREF."stock_master item
+               WHERE prod.workorder_id=wo.id
+               AND item.stock_id=wo.stock_id
+               AND prod.id=".db_escape($id);
     $result = db_query($sql, "The work order production could not be retrieved");
 
     return db_fetch($result);
@@ -118,7 +141,7 @@ function void_work_order_produce($type_no)
        begin_transaction();
        hook_db_prevoid(ST_MANURECEIVE, $type_no);
 
-       //Chaitanya : Skip processing already voided entry i.e. explicitly voided
+       // Skip processing already voided entry i.e. explicitly voided
        $void_entry = get_voided_entry(ST_MANURECEIVE, $type_no);
        if ($void_entry)
                return; 
@@ -128,13 +151,8 @@ function void_work_order_produce($type_no)
        // deduct the quantity of this production from the parent work order
        work_order_update_finished_quantity($row["workorder_id"], -$row["quantity"]);
 
-       //Chaitanya : skipped this step as BOM may have got changed
-       //work_order_quick_costs($row['workorder_id'], $row['stock_id'], -$row['quantity'], sql2date($row['date_']), $type_no);
-
        // void any related gl trans
-       //Chaitanya : Nothing happens due to next statement as all gl postings are done against WO
-       //void_gl_trans(ST_MANURECEIVE, $type_no, true);
-       
+
        $woid = $row["workorder_id"];
        $date_ = sql2date($row["date_"]);
                
@@ -145,7 +163,7 @@ function void_work_order_produce($type_no)
                $issue = get_stock_gl_code($myrow["stock_id"]);
         $stockitem = get_item($myrow["stock_id"]);
 
-               //Chaitanya : Compatibility for Service Items
+               // Compatibility for Service Items
                if (!is_service($issue["mb_flag"]))
                        $ivaccount = $issue["inventory_account"];
                else
@@ -162,7 +180,7 @@ function void_work_order_produce($type_no)
        $sql = "UPDATE ".TB_PREF."wo_manufacture SET quantity=0 WHERE id=".db_escape($type_no);
        db_query($sql, "Cannot void a wo production");
 
-       //Chaitanya : Shifted below
+       // Shifted below
        // void all related stock moves
        void_stock_move(ST_MANURECEIVE, $type_no);