Merged changes from main trunk up to 2.2.7
[fa-stable.git] / manufacturing / includes / db / work_orders_db.inc
index 6b1141939164d65c86076913279e0b44e08a14f0..1271f611428277a046f8b70d5c52e1a231d9ec32 100644 (file)
@@ -1,13 +1,13 @@
 <?php
 /**********************************************************************
     Copyright (C) FrontAccounting, LLC.
-       Released under the terms of the GNU Affero General Public License,
-       AGPL, as published by the Free Software Foundation, either version 
-       of the License, or (at your option) any later version.
+       Released under the terms of the GNU General Public License, GPL, 
+       as published by the Free Software Foundation, either version 3 
+       of the License, or (at your option) any later version.
     This program is distributed in the hope that it will be useful,
     but WITHOUT ANY WARRANTY; without even the implied warranty of
     MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.  
-    See the License here <http://www.gnu.org/licenses/agpl-3.0.html>.
+    See the License here <http://www.gnu.org/licenses/gpl-3.0.html>.
 ***********************************************************************/
 //--------------------------------------------------------------------------------------
 
@@ -17,30 +17,101 @@ function add_material_cost($stock_id, $qty, $date_)
     $result = get_bom($stock_id);
        while ($bom_item = db_fetch($result))
        {
-               $sql = "SELECT material_cost FROM ".TB_PREF."stock_master WHERE stock_id = '".$bom_item['component']."'";
-               $res = db_query($sql);
-               $myrow = db_fetch($res);
-               $m_cost += ($bom_item['quantity'] * $myrow['material_cost']);
+               $standard_cost = get_standard_cost($bom_item['component']);
+               $m_cost += ($bom_item['quantity'] * $standard_cost);
        }
-       $sql = "SELECT material_cost FROM ".TB_PREF."stock_master WHERE stock_id = '$stock_id'";
+       $dec = user_price_dec();
+       price_decimal_format($m_cost, $dec);
+       $sql = "SELECT material_cost FROM ".TB_PREF."stock_master WHERE stock_id = "
+               .db_escape($stock_id);
        $result = db_query($sql);
        $myrow = db_fetch($result);
        $material_cost =  $myrow['material_cost'];
        $qoh = get_qoh_on_date($stock_id, null, $date_);
-       if ($qoh + $qty <= 0)
-               $material_cost = 0;
-       else
+       if ($qoh < 0)
+               $qoh = 0;
+       if ($qoh + $qty != 0)   
                $material_cost = ($qoh * $material_cost + $qty * $m_cost) /     ($qoh + $qty);
+       $material_cost = round2($material_cost, $dec);  
        $sql = "UPDATE ".TB_PREF."stock_master SET material_cost=$material_cost
-               WHERE stock_id='$stock_id'";
+               WHERE stock_id=".db_escape($stock_id);
+       db_query($sql,"The cost details for the inventory item could not be updated");
+}
+
+function add_overhead_cost($stock_id, $qty, $date_, $costs)
+{
+       $dec = user_price_dec();
+       price_decimal_format($costs, $dec); 
+       if ($qty != 0)
+               $costs /= $qty;
+       $sql = "SELECT overhead_cost FROM ".TB_PREF."stock_master WHERE stock_id = "
+               .db_escape($stock_id);
+       $result = db_query($sql);
+       $myrow = db_fetch($result);
+       $overhead_cost =  $myrow['overhead_cost'];
+       $qoh = get_qoh_on_date($stock_id, null, $date_);
+       if ($qoh < 0)
+               $qoh = 0;
+       if ($qoh + $qty != 0)   
+               $overhead_cost = ($qoh * $overhead_cost + $qty * $costs) /      ($qoh + $qty);
+       $overhead_cost = round2($overhead_cost, $dec);  
+       $sql = "UPDATE ".TB_PREF."stock_master SET overhead_cost=".db_escape($overhead_cost)."
+               WHERE stock_id=".db_escape($stock_id);
+       db_query($sql,"The cost details for the inventory item could not be updated");
+}
+
+function add_labour_cost($stock_id, $qty, $date_, $costs)
+{
+       $dec = user_price_dec();
+       price_decimal_format($costs, $dec); 
+       if ($qty != 0)
+               $costs /= $qty;
+       $sql = "SELECT labour_cost FROM ".TB_PREF."stock_master WHERE stock_id = "
+               .db_escape($stock_id);
+       $result = db_query($sql);
+       $myrow = db_fetch($result);
+       $labour_cost =  $myrow['labour_cost'];
+       $qoh = get_qoh_on_date($stock_id, null, $date_);
+       if ($qoh < 0)
+               $qoh = 0;
+       if ($qoh + $qty != 0)   
+               $labour_cost = ($qoh * $labour_cost + $qty * $costs) /  ($qoh + $qty);
+       $labour_cost = round2($labour_cost, $dec);      
+       $sql = "UPDATE ".TB_PREF."stock_master SET labour_cost=".db_escape($labour_cost)."
+               WHERE stock_id=".db_escape($stock_id);
+       db_query($sql,"The cost details for the inventory item could not be updated");
+}
+
+function add_issue_cost($stock_id, $qty, $date_, $costs)
+{
+       if ($qty != 0)
+               $costs /= $qty;
+       $sql = "SELECT material_cost FROM ".TB_PREF."stock_master WHERE stock_id = "
+               .db_escape($stock_id);
+       $result = db_query($sql);
+       $myrow = db_fetch($result);
+       $material_cost =  $myrow['material_cost'];
+       $dec = user_price_dec();
+       price_decimal_format($material_cost, $dec); 
+       $qoh = get_qoh_on_date($stock_id, null, $date_);
+       if ($qoh < 0)
+               $qoh = 0;
+       if ($qoh + $qty != 0)   
+               $material_cost = ($qty * $costs) /      ($qoh + $qty);
+       $material_cost = round2($material_cost, $dec);  
+       $sql = "UPDATE ".TB_PREF."stock_master SET material_cost=material_cost+"
+               .db_escape($material_cost)
+               ." WHERE stock_id=".db_escape($stock_id);
        db_query($sql,"The cost details for the inventory item could not be updated");
 }
 
 function add_work_order($wo_ref, $loc_code, $units_reqd, $stock_id,
-       $type, $date_, $required_by, $costs, $memo_)
+       $type, $date_, $required_by, $memo_, $costs, $cr_acc, $labour, $cr_lab_acc)
 {
-       if (!($type == wo_types::advanced()))
-               return add_work_order_quick($wo_ref, $loc_code, $units_reqd, $stock_id, $type, $date_, $costs, $memo_);
+       global $Refs;
+
+       if (!($type == WO_ADVANCED))
+               return add_work_order_quick($wo_ref, $loc_code, $units_reqd, $stock_id, $type, $date_, $memo_, $costs, $cr_acc, $labour, $cr_lab_acc);
 
        begin_transaction();
 
@@ -51,15 +122,17 @@ function add_work_order($wo_ref, $loc_code, $units_reqd, $stock_id,
 
        $sql = "INSERT INTO ".TB_PREF."workorders (wo_ref, loc_code, units_reqd, stock_id,
                type, date_, required_by)
-       VALUES (".db_escape($wo_ref).", ".db_escape($loc_code).", $units_reqd, '$stock_id',
-               $type, '$date', '$required')";
+       VALUES (".db_escape($wo_ref).", ".db_escape($loc_code).", "
+       .db_escape($units_reqd).", ".db_escape($stock_id).",
+               ".db_escape($type).", '$date', ".db_escape($required).")";
        db_query($sql, "could not add work order");
 
        $woid = db_insert_id();
 
-       add_comments(systypes::work_order(), $woid, $required_by, $memo_);
+       add_comments(ST_WORKORDER, $woid, $required_by, $memo_);
 
-       references::save_last($wo_ref, systypes::work_order());
+       $Refs->save(ST_WORKORDER, $woid, $wo_ref);
+       add_audit_trail(ST_WORKORDER, $woid, $date_);
 
        commit_transaction();
 
@@ -80,14 +153,15 @@ function update_work_order($woid, $loc_code, $units_reqd, $stock_id,
        $required = date2sql($required_by);
 
        $sql = "UPDATE ".TB_PREF."workorders SET loc_code=".db_escape($loc_code).",
-               units_reqd=$units_reqd, stock_id='$stock_id',
-               required_by='$required',
+               units_reqd=".db_escape($units_reqd).", stock_id=".db_escape($stock_id).",
+               required_by=".db_escape($required).",
                date_='$date'
-               WHERE id = $woid";
+               WHERE id = ".db_escape($woid);
 
        db_query($sql, "could not update work order");
 
-       update_comments(systypes::work_order(), $woid, null, $memo_);
+       update_comments(ST_WORKORDER, $woid, null, $memo_);
+       add_audit_trail(ST_WORKORDER, $woid, $date_, _("Updated."));
 
        commit_transaction();
 }
@@ -102,10 +176,11 @@ function delete_work_order($woid)
        delete_wo_requirements($woid);
 
        // delete the actual work order
-       $sql = "DELETE FROM ".TB_PREF."workorders WHERE id=$woid";
+       $sql = "DELETE FROM ".TB_PREF."workorders WHERE id=".db_escape($woid);
        db_query($sql,"The work order could not be deleted");
 
-       delete_comments(systypes::work_order(), $woid);
+       delete_comments(ST_WORKORDER, $woid);
+       add_audit_trail(ST_WORKORDER, $woid, $_POST['date_'], _("Canceled."));
 
        commit_transaction();
 }
@@ -115,11 +190,11 @@ function delete_work_order($woid)
 function get_work_order($woid, $allow_null=false)
 {
     $sql = "SELECT ".TB_PREF."workorders.*, ".TB_PREF."stock_master.description As StockItemName,
-               ".TB_PREF."locations.location_name
+               ".TB_PREF."locations.location_name, ".TB_PREF."locations.delivery_address 
                FROM ".TB_PREF."workorders, ".TB_PREF."stock_master, ".TB_PREF."locations
                WHERE ".TB_PREF."stock_master.stock_id=".TB_PREF."workorders.stock_id
                AND     ".TB_PREF."locations.loc_code=".TB_PREF."workorders.loc_code
-               AND ".TB_PREF."workorders.id=$woid
+               AND ".TB_PREF."workorders.id=".db_escape($woid)."
                GROUP BY ".TB_PREF."workorders.id";
 
        $result = db_query($sql, "The work order issues could not be retrieved");
@@ -134,7 +209,7 @@ function get_work_order($woid, $allow_null=false)
 
 function work_order_has_productions($woid)
 {
-       $sql = "SELECT COUNT(*) FROM ".TB_PREF."wo_manufacture WHERE workorder_id=$woid";
+       $sql = "SELECT COUNT(*) FROM ".TB_PREF."wo_manufacture WHERE workorder_id=".db_escape($woid);
        $result = db_query($sql, "query work order for productions");
 
        $myrow = db_fetch_row($result);
@@ -146,7 +221,7 @@ function work_order_has_productions($woid)
 
 function work_order_has_issues($woid)
 {
-       $sql = "SELECT COUNT(*) FROM ".TB_PREF."wo_issues WHERE workorder_id=$woid";
+       $sql = "SELECT COUNT(*) FROM ".TB_PREF."wo_issues WHERE workorder_id=".db_escape($woid);
        $result = db_query($sql, "query work order for issues");
 
        $myrow = db_fetch_row($result);
@@ -157,7 +232,7 @@ function work_order_has_issues($woid)
 
 function work_order_has_payments($woid)
 {
-    $result = get_bank_trans(null, null, payment_person_types::WorkOrder(), $woid);
+       $result = get_gl_wo_cost_trans($woid);
 
     return (db_num_rows($result) != 0);
 }
@@ -174,13 +249,14 @@ function release_work_order($woid, $releaseDate, $memo_)
        $date = date2sql($releaseDate);
 
        $sql = "UPDATE ".TB_PREF."workorders SET released_date='$date',
-               released=1 WHERE id = $woid";
+               released=1 WHERE id = ".db_escape($woid);
        db_query($sql, "could not release work order");
 
        // create Work Order Requirements based on the bom
        create_wo_requirements($woid, $stock_id);
 
-       add_comments(systypes::work_order(), $woid, $releaseDate, $memo_);
+       add_comments(ST_WORKORDER, $woid, $releaseDate, $memo_);
+       add_audit_trail(ST_WORKORDER, $woid, $releaseDate,_("Released."));
 
        commit_transaction();
 }
@@ -189,7 +265,7 @@ function release_work_order($woid, $releaseDate, $memo_)
 
 function close_work_order($woid)
 {
-       $sql = "UPDATE ".TB_PREF."workorders SET closed=1 WHERE id = $woid";
+       $sql = "UPDATE ".TB_PREF."workorders SET closed=1 WHERE id = ".db_escape($woid);
        db_query($sql, "could not close work order");
 }
 
@@ -197,7 +273,7 @@ function close_work_order($woid)
 
 function work_order_is_closed($woid)
 {
-       $sql = "SELECT closed FROM ".TB_PREF."workorders WHERE id = $woid";
+       $sql = "SELECT closed FROM ".TB_PREF."workorders WHERE id = ".db_escape($woid);
        $result = db_query($sql, "could not query work order");
        $row = db_fetch_row($result);
        return ($row[0] > 0);
@@ -207,9 +283,9 @@ function work_order_is_closed($woid)
 
 function work_order_update_finished_quantity($woid, $quantity, $force_close=0)
 {
-       $sql = "UPDATE ".TB_PREF."workorders SET units_issued = units_issued + $quantity,
-               closed = ((units_issued >= units_reqd) OR $force_close)
-               WHERE id = $woid";
+       $sql = "UPDATE ".TB_PREF."workorders SET units_issued = units_issued + ".db_escape($quantity).",
+               closed = ((units_issued >= units_reqd) OR ".db_escape($force_close).")
+               WHERE id = ".db_escape($woid);
 
        db_query($sql, "The work order issued quantity couldn't be updated");
 }
@@ -218,32 +294,173 @@ function work_order_update_finished_quantity($woid, $quantity, $force_close=0)
 
 function void_work_order($woid)
 {
-       $work_order = get_work_order($woid);
+       begin_transaction();
 
-       if (!($work_order["type"] == wo_types::advanced()))
+       $work_order = get_work_order($woid);
+       if (!($work_order["type"] == WO_ADVANCED))
        {
-               begin_transaction();
-
-               $sql = "UPDATE ".TB_PREF."workorders SET closed=1,units_issued=0 WHERE id = $woid";
+               $date = sql2date($work_order['date_']);
+               $qty = $work_order['units_reqd'];
+               add_material_cost($work_order['stock_id'], -$qty, $date); // remove avg. cost for qty
+               $cost = get_gl_wo_cost($woid, WO_LABOUR); // get the labour cost and reduce avg cost
+               if ($cost != 0)
+                       add_labour_cost($work_order['stock_id'], -$qty, $date, $cost);
+               $cost = get_gl_wo_cost($woid, WO_OVERHEAD); // get the overhead cost and reduce avg cost
+               if ($cost != 0)
+                       add_overhead_cost($work_order['stock_id'], -$qty, $date, $cost);
+
+               $sql = "UPDATE ".TB_PREF."workorders SET closed=1,units_reqd=0,units_issued=0 WHERE id = "
+                       .db_escape($woid);
                db_query($sql, "The work order couldn't be voided");
 
                // void all related stock moves
-               void_stock_move(systypes::work_order(), $woid);
+               void_stock_move(ST_WORKORDER, $woid);
 
                // void any related gl trans
-               void_gl_trans(systypes::work_order(), $woid, true);
+               void_gl_trans(ST_WORKORDER, $woid, true);
 
                // clear the requirements units received
                void_wo_requirements($woid);
-
-               commit_transaction();
        }
        else
        {
                // void everything inside the work order : issues, productions, payments
+               $date = sql2date($work_order['date_']);
+               add_material_cost($work_order['stock_id'], -$work_order['units_reqd'], $date); // remove avg. cost for qty
+               $result = get_work_order_productions($woid); // check the produced quantity
+               $qty = 0;
+               while ($row = db_fetch($result))
+               {
+                       $qty += $row['quantity'];
+                       // clear the production record
+                       $sql = "UPDATE ".TB_PREF."wo_manufacture SET quantity=0 WHERE id=".$$row['id'];
+                       db_query($sql, "Cannot void a wo production");
+                       
+                       void_stock_move(ST_MANURECEIVE, $row['id']); // and void the stock moves; 
+               }
+               $result = get_additional_issues($woid); // check the issued quantities
+               $cost = 0;
+               $issue_no = 0;
+               while ($row = db_fetch($result))
+               {
+                       $std_cost = get_standard_cost($row['stock_id']);
+                       $icost = $std_cost * $row['qty_issued'];
+                       $cost += $icost;
+                       if ($issue_no == 0)
+                               $issue_no = $row['issue_no'];
+                       // void the actual issue items and their quantities
+                       $sql = "UPDATE ".TB_PREF."wo_issue_items SET qty_issued = 0 WHERE issue_id="
+                               .db_escape($row['id']);
+                       db_query($sql,"A work order issue item could not be voided");
+               }       
+               if ($issue_no != 0)
+                       void_stock_move(ST_MANUISSUE, $issue_no); // and void the stock moves 
+               if ($cost != 0)
+                       add_issue_cost($work_order['stock_id'], -$qty, $date, $cost);
+
+               $cost = get_gl_wo_cost($woid, WO_LABOUR); // get the labour cost and reduce avg cost
+               if ($cost != 0)
+                       add_labour_cost($work_order['stock_id'], -$qty, $date, $cost);
+               $cost = get_gl_wo_cost($woid, WO_OVERHEAD); // get the overhead cost and reduce avg cost
+               if ($cost != 0)
+                       add_overhead_cost($work_order['stock_id'], -$qty, $date, $cost);
+               
+               $sql = "UPDATE ".TB_PREF."workorders SET closed=1,units_reqd=0,units_issued=0 WHERE id = "
+                       .db_escape($woid);
+               db_query($sql, "The work order couldn't be voided");
+
+               // void all related stock moves
+               void_stock_move(ST_WORKORDER, $woid);
+
+               // void any related gl trans
+               void_gl_trans(ST_WORKORDER, $woid, true);
+
+               // clear the requirements units received
+               void_wo_requirements($woid);
+       }
+       commit_transaction();
+}
+
+function get_sql_for_work_orders($outstanding_only, $all_items)
+{
+       $sql = "SELECT
+               workorder.id,
+               workorder.wo_ref,
+               workorder.type,
+               location.location_name,
+               item.description,
+               workorder.units_reqd,
+               workorder.units_issued,
+               workorder.date_,
+               workorder.required_by,
+               workorder.released_date,
+               workorder.closed,
+               workorder.released,
+               workorder.stock_id,
+               unit.decimals
+               FROM ".TB_PREF."workorders as workorder,"
+                       .TB_PREF."stock_master as item,"
+                       .TB_PREF."item_units as unit,"
+                       .TB_PREF."locations as location
+               WHERE workorder.stock_id=item.stock_id 
+                       AND workorder.loc_code=location.loc_code
+                       AND item.units=unit.abbr";
+
+       if (check_value('OpenOnly') || $outstanding_only != 0)
+       {
+               $sql .= " AND workorder.closed=0";
+       }
+
+       if (isset($_POST['StockLocation']) && $_POST['StockLocation'] != $all_items)
+       {
+               $sql .= " AND workorder.loc_code=".db_escape($_POST['StockLocation']);
+       }
+
+       if (isset($_POST['OrderNumber']) && $_POST['OrderNumber'] != "")
+       {
+               $sql .= " AND workorder.wo_ref LIKE ".db_escape('%'.$_POST['OrderNumber'].'%');
        }
+
+       if (isset($_POST['SelectedStockItem']) && $_POST['SelectedStockItem'] != $all_items)
+       {
+               $sql .= " AND workorder.stock_id=".db_escape($_POST['SelectedStockItem']);
+       }
+
+       if (check_value('OverdueOnly'))
+       {
+               $Today = date2sql(Today());
+
+               $sql .= " AND workorder.required_by < '$Today' ";
+       }
+       return $sql;
 }
 
+function get_sql_for_where_used()
+{
+       $sql = "SELECT 
+                       bom.parent,
+                       workcentre.name As WorkCentreName,
+                       location.location_name,
+                       bom.quantity,
+                       parent.description
+                       FROM ".TB_PREF."bom as bom, "
+                               .TB_PREF."stock_master as parent, "
+                               .TB_PREF."workcentres as workcentre, "
+                               .TB_PREF."locations as location
+                       WHERE bom.parent = parent.stock_id 
+                               AND bom.workcentre_added = workcentre.id
+                               AND bom.loc_code = location.loc_code
+                               AND bom.component=".db_escape($_POST['stock_id']);
+       return $sql;                    
+}
 //--------------------------------------------------------------------------------------
+function get_gl_wo_cost($woid, $cost_type)
+{
+       $cost = 0;
+       $result = get_gl_wo_cost_trans($woid, $cost_type);
+       while ($row = db_fetch($result))
+               $cost += -$row['amount'];
+       return $cost;   
+}
 
 ?>
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