Merged latest changes from stable branch.
[fa-stable.git] / manufacturing / includes / db / work_orders_db.inc
index 8cee8bd946948b9f6ad0be853034e1a495c4cb97..c9a352e1f9b93408dd460a25527c4d66f1cc25e3 100644 (file)
@@ -9,231 +9,6 @@
     MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.  
     See the License here <http://www.gnu.org/licenses/gpl-3.0.html>.
 ***********************************************************************/
-//--------------------------------------------------------------------------------------
-
-//Chaitanya : Added $advanced Parameter for Advanced Manufacturing\r
-function add_material_cost($stock_id, $qty, $date_, $advanced=false)\r
-{
-       $m_cost = 0;
-    $result = get_bom($stock_id);
-       while ($bom_item = db_fetch($result))
-       {
-               $standard_cost = get_standard_cost($bom_item['component']);
-               $m_cost += ($bom_item['quantity'] * $standard_cost);
-       }
-       $bom_cost = $m_cost;\r
-       \r
-       //$dec = user_price_dec();
-       //price_decimal_format($m_cost, $dec);
-       $sql = "SELECT material_cost, labour_cost, overhead_cost FROM ".TB_PREF."stock_master WHERE stock_id = "\r
-               .db_escape($stock_id);
-       $result = db_query($sql);
-       $myrow = db_fetch($result);
-       $material_cost =  $myrow['material_cost'];
-       \r
-       //Chaitanya : Upating material cost without considering labour, overhead costs results in invalid costing       \r
-       if ($advanced)\r
-       {\r
-               //reduce overhead_cost and labour_cost from price as those will remain as is\r
-               $m_cost = $m_cost - $myrow['labour_cost'] - $myrow['overhead_cost'];\r
-       }\r
-       \r
-       //$qoh = get_qoh_on_date($stock_id, null, $date_);
-       $qoh = get_qoh_on_date($stock_id);
-       $cost_adjust = false;\r
-       if ($qoh < 0)
-       {\r
-               if ($qoh + $qty >= 0)\r
-                       $cost_adjust = true;\r
-               $qoh = 0;
-       }               \r
-       if ($qoh + $qty != 0)   
-               $material_cost = ($qoh * $material_cost + $qty * $m_cost) /     ($qoh + $qty);
-       //$material_cost = round2($material_cost, $dec);\r
-       \r
-       if ($advanced && $cost_adjust) // new 2010-02-10\r
-               adjust_deliveries($stock_id, $bom_cost, $date_);        \r
-       \r
-       $sql = "UPDATE ".TB_PREF."stock_master SET material_cost=".db_escape($material_cost)."\r
-                   WHERE stock_id=".db_escape($stock_id);\r
-       db_query($sql,"The cost details for the inventory item could not be updated");
-}
-
-//Chaitanya : Added Adjustement Only Parameter\r
-function add_overhead_cost($stock_id, $qty, $date_, $costs, $adj_only=false)\r
-{
-       //$dec = user_price_dec();
-       //price_decimal_format($costs, $dec); 
-       if ($qty != 0)
-               $costs /= $qty;
-       $sql = "SELECT overhead_cost FROM ".TB_PREF."stock_master WHERE stock_id = "
-               .db_escape($stock_id);
-       $result = db_query($sql);
-       $myrow = db_fetch($result);
-       $overhead_cost =  $myrow['overhead_cost'];
-       //$qoh = get_qoh_on_date($stock_id, null, $date_);
-       $qoh = get_qoh_on_date($stock_id);
-       if ($qoh < 0)
-               $qoh = 0;
-       if ($adj_only)\r
-       {\r
-               if ($qty != 0)\r
-                       $costs = $qty * $costs;\r
-               if ($qoh>0)\r
-                       $overhead_cost = ($qoh * $overhead_cost + $costs) / $qoh;\r
-               else //Chaitanya : Pass JV if qoh is 0/negative \r
-               {\r
-                       global $Refs;\r
-\r
-                       $id = get_next_trans_no(ST_JOURNAL);\r
-                       $ref = $Refs->get_next(ST_JOURNAL);\r
-                       \r
-                       $stock_gl_code = get_stock_gl_code($stock_id);\r
-                       $memo = "WO Overhead cost settlement JV for zero/negative respository of ".$stock_id;\r
-                       //Reverse the inventory effect if $qoh <=0\r
-                       add_gl_trans_std_cost(ST_JOURNAL, $id, $date_, \r
-                               $stock_gl_code["inventory_account"],\r
-                               $stock_gl_code['dimension_id'], $stock_gl_code['dimension2_id'], $memo, \r
-                               -$costs);\r
-                       //GL Posting to inventory adjustment account\r
-                       add_gl_trans_std_cost(ST_JOURNAL, $id, $date_, \r
-                               $stock_gl_code["adjustment_account"],\r
-                               $stock_gl_code['dimension_id'], $stock_gl_code['dimension2_id'], $memo,\r
-                               $costs);\r
-                               \r
-                       add_audit_trail(ST_JOURNAL, $id, $date_);\r
-                       add_comments(ST_JOURNAL, $id, $date_, $memo);\r
-                       $Refs->save(ST_JOURNAL, $id, $ref);     \r
-               }\r
-       }\r
-       else\r
-       {               \r
-               if ($qoh + $qty != 0)   \r
-                       $overhead_cost = ($qoh * $overhead_cost + $qty * $costs) /      ($qoh + $qty);\r
-       }\r
-       //$overhead_cost = round2($overhead_cost, $dec);        
-       $sql = "UPDATE ".TB_PREF."stock_master SET overhead_cost=".db_escape($overhead_cost)."
-               WHERE stock_id=".db_escape($stock_id);
-       db_query($sql,"The cost details for the inventory item could not be updated");
-}
-
-//Chaitanya : Added Adjustement Only Parameter\r
-function add_labour_cost($stock_id, $qty, $date_, $costs, $adj_only=false)\r
-{
-       //$dec = user_price_dec();
-       //price_decimal_format($costs, $dec); 
-       if ($qty != 0)
-               $costs /= $qty;
-       $sql = "SELECT labour_cost FROM ".TB_PREF."stock_master WHERE stock_id = "
-               .db_escape($stock_id);
-       $result = db_query($sql);
-       $myrow = db_fetch($result);
-       $labour_cost =  $myrow['labour_cost'];
-       //$qoh = get_qoh_on_date($stock_id, null, $date_);
-       $qoh = get_qoh_on_date($stock_id);
-       if ($qoh < 0)
-               $qoh = 0;
-       if ($adj_only)\r
-       {\r
-               if ($qty != 0)\r
-                       $costs = $qty * $costs;\r
-               if ($qoh>0)\r
-                       $labour_cost = ($qoh * $labour_cost + $costs) / $qoh;   \r
-               else //Chaitanya : Pass JV if qoh is 0/negative \r
-               {\r
-                       global $Refs;\r
-\r
-                       $id = get_next_trans_no(ST_JOURNAL);\r
-                       $ref = $Refs->get_next(ST_JOURNAL);\r
-                       \r
-                       $stock_gl_code = get_stock_gl_code($stock_id);\r
-                       $memo = "WO labour cost settlement JV for zero/negative respository of ".$stock_id;\r
-                       //Reverse the inventory effect if $qoh <=0\r
-                       add_gl_trans_std_cost(ST_JOURNAL, $id, $date_, \r
-                               $stock_gl_code["inventory_account"],\r
-                               $stock_gl_code['dimension_id'], $stock_gl_code['dimension2_id'], $memo, \r
-                               -$costs);\r
-                       //GL Posting to inventory adjustment account\r
-                       add_gl_trans_std_cost(ST_JOURNAL, $id, $date_, \r
-                               $stock_gl_code["adjustment_account"],\r
-                               $stock_gl_code['dimension_id'], $stock_gl_code['dimension2_id'], $memo,\r
-                               $costs);\r
-                               \r
-                       add_audit_trail(ST_JOURNAL, $id, $date_);\r
-                       add_comments(ST_JOURNAL, $id, $date_, $memo);\r
-                       $Refs->save(ST_JOURNAL, $id, $ref);     \r
-               }\r
-       }\r
-       else\r
-       {               \r
-               if ($qoh + $qty != 0)   \r
-                       $labour_cost = ($qoh * $labour_cost + $qty * $costs) /  ($qoh + $qty);\r
-       }\r
-       //$labour_cost = round2($labour_cost, $dec);    
-       $sql = "UPDATE ".TB_PREF."stock_master SET labour_cost=".db_escape($labour_cost)."
-               WHERE stock_id=".db_escape($stock_id);
-       db_query($sql,"The cost details for the inventory item could not be updated");
-}
-
-//Chaitanya : Added Adjustement Only Parameter\r
-function add_issue_cost($stock_id, $qty, $date_, $costs, $adj_only=false)\r
-{
-       if ($qty != 0)
-               $costs /= $qty;
-       $sql = "SELECT material_cost FROM ".TB_PREF."stock_master WHERE stock_id = "
-               .db_escape($stock_id);
-       $result = db_query($sql);
-       $myrow = db_fetch($result);
-       $material_cost =  $myrow['material_cost'];
-       //$dec = user_price_dec();
-       //price_decimal_format($material_cost, $dec); 
-       //$qoh = get_qoh_on_date($stock_id, null, $date_);
-       $qoh = get_qoh_on_date($stock_id);
-       if ($qoh < 0)
-               $qoh = 0;
-       if ($adj_only)\r
-       {\r
-               if ($qty != 0)\r
-                       $costs = $qty * $costs;\r
-               if ($qoh>0)\r
-                       $material_cost = $costs / $qoh;\r
-               else //Chaitanya : Pass JV if qoh is 0/negative \r
-               {\r
-                       global $Refs;\r
-\r
-                       $id = get_next_trans_no(ST_JOURNAL);\r
-                       $ref = $Refs->get_next(ST_JOURNAL);\r
-                       \r
-                       $stock_gl_code = get_stock_gl_code($stock_id);\r
-                       $memo = "WO Issue settlement JV for zero/negative respository of ".$stock_id;\r
-                       //Reverse the inventory effect if $qoh <=0\r
-                       add_gl_trans_std_cost(ST_JOURNAL, $id, $date_, \r
-                               $stock_gl_code["inventory_account"],\r
-                               $stock_gl_code['dimension_id'], $stock_gl_code['dimension2_id'], $memo, \r
-                               -$costs);\r
-                       //GL Posting to inventory adjustment account\r
-                       add_gl_trans_std_cost(ST_JOURNAL, $id, $date_, \r
-                               $stock_gl_code["adjustment_account"],\r
-                               $stock_gl_code['dimension_id'], $stock_gl_code['dimension2_id'], $memo,\r
-                               $costs);\r
-                               \r
-                       add_audit_trail(ST_JOURNAL, $id, $date_);\r
-                       add_comments(ST_JOURNAL, $id, $date_, $memo);\r
-                       $Refs->save(ST_JOURNAL, $id, $ref);     \r
-               }\r
-       }\r
-       else\r
-       {\r
-               if ($qoh + $qty != 0)   \r
-                       $material_cost = ($qty * $costs) /      ($qoh + $qty);\r
-       }\r
-       //$material_cost = round2($material_cost, $dec);        
-       $sql = "UPDATE ".TB_PREF."stock_master SET material_cost=material_cost+"
-               .db_escape($material_cost)
-               ." WHERE stock_id=".db_escape($stock_id);
-       db_query($sql,"The cost details for the inventory item could not be updated");
-}
-
 function add_work_order($wo_ref, $loc_code, $units_reqd, $stock_id,
        $type, $date_, $required_by, $memo_, $costs, $cr_acc, $labour, $cr_lab_acc)
 {
@@ -249,8 +24,7 @@ function add_work_order($wo_ref, $loc_code, $units_reqd, $stock_id,
        $args->woid = 0;
        hook_db_prewrite($args, ST_WORKORDER);
 
-       //Chaitanya : Material cost should be added at time of production as per BOM at the time.\r
-       //add_material_cost($stock_id, $units_reqd, $date_);\r
+       add_material_cost($stock_id, $units_reqd, $date_);
 
        $date = date2sql($date_);
        $required = date2sql($required_by);
@@ -287,9 +61,8 @@ function update_work_order($woid, $loc_code, $units_reqd, $stock_id,
                'date_', 'required_by', 'memo_'), $args);
        hook_db_prewrite($args, ST_WORKORDER);
 
-       //Chaitanya: Material Cost to be calculated at production\r
-       //add_material_cost($_POST['old_stk_id'], -$_POST['old_qty'], $date_);\r
-       //add_material_cost($stock_id, $units_reqd, $date_);\r
+       add_material_cost($_POST['old_stk_id'], -$_POST['old_qty'], $date_);
+       add_material_cost($stock_id, $units_reqd, $date_);
 
        $date = date2sql($date_);
        $required = date2sql($required_by);
@@ -314,8 +87,7 @@ function delete_work_order($woid)
        begin_transaction();
        hook_db_prevoid(ST_WORKORDER, $woid);
 
-       //Chaitanya : Cost calculation are affected only at time of production\r
-       //add_material_cost($_POST['stock_id'], -$_POST['quantity'], $_POST['date_']);\r
+       add_material_cost($_POST['stock_id'], -$_POST['quantity'], $_POST['date_']);
 
        // delete the work order requirements
        delete_wo_requirements($woid);
@@ -401,7 +173,7 @@ function release_work_order($woid, $releaseDate, $memo_)
        create_wo_requirements($woid, $stock_id);
 
        add_comments(ST_WORKORDER, $woid, $releaseDate, $memo_);
-       add_audit_trail(ST_WORKORDER, $woid, $releaseDate,_("Released."));
+       add_audit_trail(ST_WORKORDER, $woid, sql2date($myrow['date_']), _("Released."));
 
        commit_transaction();
 }
@@ -445,9 +217,7 @@ function void_work_order($woid)
        $work_order = get_work_order($woid);
        if (!($work_order["type"] == WO_ADVANCED))
        {
-               //Chaitanya : Removed WO costing from here. Handled in void_stock_move\r
-               //Reason - if BOM is changed since WO was executed then add_material_cost will result in incorrect costing as it is based on current BOM for material cost.\r
-               /*$date = sql2date($work_order['date_']);\r
+               $date = sql2date($work_order['date_']);
                $qty = $work_order['units_reqd'];
                add_material_cost($work_order['stock_id'], -$qty, $date); // remove avg. cost for qty
                $cost = get_gl_wo_cost($woid, WO_LABOUR); // get the labour cost and reduce avg cost
@@ -455,7 +225,7 @@ function void_work_order($woid)
                        add_labour_cost($work_order['stock_id'], -$qty, $date, $cost);
                $cost = get_gl_wo_cost($woid, WO_OVERHEAD); // get the overhead cost and reduce avg cost
                if ($cost != 0)
-                       add_overhead_cost($work_order['stock_id'], -$qty, $date, $cost);*/\r
+                       add_overhead_cost($work_order['stock_id'], -$qty, $date, $cost);
 
                $sql = "UPDATE ".TB_PREF."workorders SET closed=1,units_reqd=0,units_issued=0 WHERE id = "
                        .db_escape($woid);
@@ -464,8 +234,7 @@ function void_work_order($woid)
                // void all related stock moves
                void_stock_move(ST_WORKORDER, $woid);
 
-               // void any related gl trans
-               void_gl_trans(ST_WORKORDER, $woid, true);
+               void_wo_costing($woid);
 
                // clear the requirements units received
                void_wo_requirements($woid);
@@ -474,52 +243,25 @@ function void_work_order($woid)
        {
                // void everything inside the work order : issues, productions, payments
                $date = sql2date($work_order['date_']);
-               \r
-               //Chaitanya : Removed WO costing from here. Handled in void_stock_move\r
-               //Reason - if BOM is changed since WO was executed then add_material_cost will result in incorrect costing as it is based on current BOM for material cost.\r
-               //add_material_cost($work_order['stock_id'], -$work_order['units_reqd'], $date); // remove avg. cost for qty\r
-               \r
+               add_material_cost($work_order['stock_id'], -$work_order['units_reqd'], $date); // remove avg. cost for qty
                $result = get_work_order_productions($woid); // check the produced quantity
                $qty = 0;
                while ($row = db_fetch($result))
                {
-                       //Chaitanya : Use native function for voiding\r
-                       void_work_order_produce($row['id']);\r
-                       \r
-                       //Post voided entry if not prevoided explicitly\r
-                       $void_entry = get_voided_entry(ST_MANURECEIVE, $row['id']);\r
-                       if ($void_entry)\r
-                               continue;\r
-                       $memo_ = _("Voiding Work Order Trans # ").$woid;\r
-                       add_audit_trail(ST_MANURECEIVE, $row['id'], today(), _("Voided.")."\n".$memo_);\r
-                       add_voided_entry(ST_MANURECEIVE, $row['id'], today(), $memo_);                  \r
-               \r
-                       /*$qty += $row['quantity'];\r
+                       $qty += $row['quantity'];
                        // clear the production record
-                       $sql = "UPDATE ".TB_PREF."wo_manufacture SET quantity=0 WHERE id=".$row['id'];\r
+                       $sql = "UPDATE ".TB_PREF."wo_manufacture SET quantity=0 WHERE id=".$$row['id'];
                        db_query($sql, "Cannot void a wo production");
-                       
-                       void_stock_move(ST_MANURECEIVE, $row['id']); // and void the stock moves; */\r
+
+                       void_stock_move(ST_MANURECEIVE, $row['id']); // and void the stock moves; 
                }
-               //Chaitanya : Get all work order issues\r
-               //$result = get_additional_issues($woid); // check the issued quantities\r
-               $result = get_work_order_issues($woid);\r
+
+               $result = get_work_order_issues($woid);
                $cost = 0;
                $issue_no = 0;
                while ($row = db_fetch($result))
                {
-                       //Chaitanya : Use native function for voiding\r
-                       void_work_order_issue($row['issue_no']);\r
-                       \r
-                       //Post voided entry if not prevoided explicitly\r
-                       $void_entry = get_voided_entry(ST_MANUISSUE, $row['issue_no']);\r
-                       if ($void_entry)\r
-                               continue;\r
-                       $memo_ = _("Voiding Work Order Trans # ").$woid;\r
-                       add_audit_trail(ST_MANUISSUE, $row['issue_no'], today(), _("Voided.")."\n".$memo_);\r
-                       add_voided_entry(ST_MANUISSUE, $row['issue_no'], today(), $memo_);                              \r
-                       \r
-                       /*$std_cost = get_standard_cost($row['stock_id']);\r
+                       $std_cost = get_standard_cost($row['stock_id']);
                        $icost = $std_cost * $row['qty_issued'];
                        $cost += $icost;
                        if ($issue_no == 0)
@@ -527,24 +269,22 @@ function void_work_order($woid)
                        // void the actual issue items and their quantities
                        $sql = "UPDATE ".TB_PREF."wo_issue_items SET qty_issued = 0 WHERE issue_id="
                                .db_escape($row['id']);
-                       db_query($sql,"A work order issue item could not be voided");*/ \r
-               }\r
-               \r
-               //Chaitaya : Voiding each issue handles the \r
-               //if ($issue_no != 0)\r
-                       //void_stock_move(ST_MANUISSUE, $issue_no); // and void the stock moves \r
-               //if ($cost != 0)\r
-                       //add_issue_cost($work_order['stock_id'], -$qty, $date, $cost);\r
-
-               //Chaitanya : Reverse the cost effects on $work_order['stock_id'] as adjustement\r
-               $cost = get_gl_wo_cost($woid, WO_LABOUR); // get the labour cost and reduce avg cost
+                       db_query($sql,"A work order issue item could not be voided");
+               }       
+               if ($issue_no != 0)
+                       void_stock_move(ST_MANUISSUE, $issue_no); // and void the stock moves 
                if ($cost != 0)
-                       //add_labour_cost($work_order['stock_id'], -$qty, $date, $cost);\r
-                       add_labour_cost($work_order['stock_id'], 1, $date, -$cost, true);\r
-               $cost = get_gl_wo_cost($woid, WO_OVERHEAD); // get the overhead cost and reduce avg cost
+                       add_issue_cost($work_order['stock_id'], -$qty, $date, $cost);
+
+               //Adust avg labour cost
+               $cost = get_gl_wo_cost($woid, WO_LABOUR); 
+               if ($cost != 0)
+                       add_labour_cost($work_order['stock_id'], 1, $date, -$cost, true);
+                       
+               //Adust avg overhead cost
+               $cost = get_gl_wo_cost($woid, WO_OVERHEAD); 
                if ($cost != 0)
-                       //add_overhead_cost($work_order['stock_id'], -$qty, $date, $cost);\r
-                       add_overhead_cost($work_order['stock_id'], 1, $date, -$cost, true);\r
+                       add_overhead_cost($work_order['stock_id'], -$qty, $date, $cost);
                
                $sql = "UPDATE ".TB_PREF."workorders SET closed=1,units_reqd=0,units_issued=0 WHERE id = "
                        .db_escape($woid);
@@ -553,8 +293,7 @@ function void_work_order($woid)
                // void all related stock moves
                void_stock_move(ST_WORKORDER, $woid);
 
-               // void any related gl trans
-               void_gl_trans(ST_WORKORDER, $woid, true);
+               void_wo_costing($wo);
 
                // clear the requirements units received
                void_wo_requirements($woid);