Reverted invalid changes in manufacturing accounts back to cogs_account for BOM servi...
[fa-stable.git] / manufacturing / includes / db / work_orders_quick_db.inc
index b3eca142acd233fe7598ea6b295ce988a8d11ad4..3700fa35cd3248719ba59db1536a18a07dee075c 100644 (file)
 <?php
-
+/**********************************************************************
+    Copyright (C) FrontAccounting, LLC.
+       Released under the terms of the GNU General Public License, GPL, 
+       as published by the Free Software Foundation, either version 3 
+       of the License, or (at your option) any later version.
+    This program is distributed in the hope that it will be useful,
+    but WITHOUT ANY WARRANTY; without even the implied warranty of
+    MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.  
+    See the License here <http://www.gnu.org/licenses/gpl-3.0.html>.
+***********************************************************************/
 //--------------------------------------------------------------------------------------
 
-function add_work_order_quick($wo_ref, $loc_code, $units_reqd, $stock_id, $type, $date_, $additional_costs, $memo_) 
+function add_work_order_quick($wo_ref, $loc_code, $units_reqd, $stock_id, $type, 
+       $date_, $memo_, $costs, $cr_acc, $labour, $cr_lab_acc)
 {
+       global $Refs;
+
        begin_transaction();
-       
+       $args = func_get_args();
+       $args = (object)array_combine(array('wo_ref', 'loc_code', 'units_reqd', 'stock_id',
+               'type', 'date_', 'memo_', 'costs', 'cr_acc', 'labour', 'cr_lab_acc'), $args);
+       $args->woid = 0;
+       hook_db_prewrite($args, ST_WORKORDER);
+
        // if unassembling, reverse the stock movements
-       if ($type == wo_types::unassemble())
+       if ($type == WO_UNASSEMBLY)
                $units_reqd = -$units_reqd;
-       
+
+       add_material_cost($stock_id, $units_reqd, $date_);
+
        $date = date2sql($date_);
-       if (!isset($additional_costs) || ($additional_costs == ""))
-               $additional_costs = 0;
-       
-       $sql = "INSERT INTO ".TB_PREF."workorders (wo_ref, loc_code, units_reqd, units_issued, stock_id, 
-               type, additional_costs, date_, released_date, required_by, released, closed) 
-       VALUES ('$wo_ref', '$loc_code', $units_reqd, $units_reqd, '$stock_id', 
-               $type, $additional_costs, '$date', '$date', '$date', 1, 1)";
+       if (!isset($costs) || ($costs == ""))
+               $costs = 0;
+       add_overhead_cost($stock_id, $units_reqd, $date_, $costs);
+       if (!isset($labour) || ($labour == ""))
+               $labour = 0;
+       add_labour_cost($stock_id, $units_reqd, $date_, $labour);
+               
+       $sql = "INSERT INTO ".TB_PREF."workorders (wo_ref, loc_code, units_reqd, units_issued, stock_id,
+               type, additional_costs, date_, released_date, required_by, released, closed)
+       VALUES (".db_escape($wo_ref).", ".db_escape($loc_code).", ".db_escape($units_reqd)
+       .", ".db_escape($units_reqd).", ".db_escape($stock_id).",
+               ".db_escape($type).", ".db_escape($costs).", '$date', '$date', '$date', 1, 1)";
        db_query($sql, "could not add work order");
-       
+
        $woid = db_insert_id();
-       
+
        //--------------------------------------------------------------------------
 
        // create Work Order Requirements based on the bom
-       $result = get_bom($stock_id);   
-       
-       while ($bom_item = db_fetch($result)) 
+       $result = get_bom($stock_id);
+
+       while ($bom_item = db_fetch($result))
        {
-               
+
                $unit_quantity = $bom_item["quantity"];
                $item_quantity = $bom_item["quantity"] * $units_reqd;
-               
-               
+
+
                $sql = "INSERT INTO ".TB_PREF."wo_requirements (workorder_id, stock_id, workcentre, units_req, units_issued, loc_code)
-                       VALUES ($woid, " . "'" . $bom_item["component"] . "'" . ", 
-                       ". $bom_item["workcentre_added"] . ", 
+                       VALUES ($woid, " . "'" . $bom_item["component"] . "'" . ",
+                       '". $bom_item["workcentre_added"] . "',
                        $unit_quantity, $item_quantity, '" . $bom_item["loc_code"] . "')";
-                       
+
         db_query($sql, "The work order requirements could not be added");
-        
+
                // insert a -ve stock move for each item
-               add_stock_move(systypes::work_order(), $bom_item["component"], $woid, 
-                       $bom_item["loc_code"], $date_, $wo_ref, -$item_quantity, 0);        
+               // Chaitanya: Updated to record price and cost as std_cost for work order issued item
+               $UnitCost = get_standard_cost($bom_item["component"]);
+               add_stock_move(ST_WORKORDER, $bom_item["component"], $woid,
+                       $bom_item["loc_code"], $date_, $wo_ref, -$item_quantity, $UnitCost, 0, 1, $UnitCost);
+       }
+       
+       // -------------------------------------------------------------------------
+       //Negative Stock Handling
+       $qoh = get_qoh_on_date($stock_id);
+       $cost_adjust = false;
+       if ($qoh < 0)
+       {
+               if ($qoh + $units_reqd >= 0)
+                       $cost_adjust = true;
        }
-
 
        // -------------------------------------------------------------------------
+       
+       //Negative Stock Handling First; Prior to add_stock_move
+       if ($cost_adjust)
+               adjust_deliveries($stock_id, get_standard_cost($stock_id), $date_);
+               
+       // -------------------------------------------------------------------------    
 
        // insert a +ve stock move for the item being manufactured
-       add_stock_move(systypes::work_order(), $stock_id, $woid,        $loc_code, $date_, 
-               $wo_ref, $units_reqd, 0);               
+       add_stock_move(ST_WORKORDER, $stock_id, $woid,  $loc_code, $date_,
+               $wo_ref, $units_reqd, 0);
 
        // -------------------------------------------------------------------------
 
-       work_order_quick_costs($woid, $stock_id, $units_reqd, $date_, $additional_costs);
-       
-       // -------------------------------------------------------------------------
+       work_order_quick_costs($woid, $stock_id, $units_reqd, $date_, 0, $costs, $cr_acc, $labour, $cr_lab_acc);
+               
+       //--------------------------------------------------------------------------
 
-       add_comments(systypes::work_order(), $woid, $date_, $memo_);    
-       
-       add_forms_for_sys_type(systypes::work_order(), $woid, $type);   
-       
-       references::save_last($wo_ref, systypes::work_order());
-       
-       commit_transaction();   
+       add_comments(ST_WORKORDER, $woid, $date_, $memo_);
+
+       $Refs->save(ST_WORKORDER, $woid, $wo_ref);
+       add_audit_trail(ST_WORKORDER, $woid, $date_,_("Quick production."));
+
+       $args->woid = $woid;
+       hook_db_postwrite($args, ST_WORKORDER);
+       commit_transaction();
        return $woid;
 }
 
 //--------------------------------------------------------------------------------------
 
-function work_order_quick_costs($woid, $stock_id, $units_reqd, $date_, $additional_costs)
+function work_order_quick_costs($woid, $stock_id, $units_reqd, $date_, $advanced=0, $costs=0, $cr_acc="", $labour=0, $cr_lab_acc="")
 {
+       global $wo_cost_types;
        $result = get_bom($stock_id);
-       
+
        // credit all the components
        $total_cost = 0;
-       while ($bom_item = db_fetch($result)) 
+       //Chaitanya : capture the exact i.e. non-rounded cost to avoid rounding error amplification
+       $total_material_cost = 0;
+       while ($bom_item = db_fetch($result))
        {
-               
                $bom_accounts = get_stock_gl_code($bom_item["component"]);
+
+               $bom_cost = $bom_item["ComponentCost"] * $units_reqd;
                
-               $bom_cost = $bom_item["standard_cost"] * $bom_item["quantity"] * $units_reqd;           
+               $memo = $bom_item["quantity"] ." * ".$bom_item["description"];
+               if ($advanced)
+               {
+                       $memo = $date_.": ".$memo; 
+                       update_wo_requirement_issued($woid, $bom_item['component'], $bom_item["quantity"] * $units_reqd);                       
+                       // insert a -ve stock move for each item
+                       // Chaitanya: Updated to record price and cost as std_cost for work order issued item
+                       $UnitCost = get_standard_cost($bom_item["component"]);                  
+                       add_stock_move(ST_MANURECEIVE, $bom_item["component"], $advanced,
+                               $bom_item["loc_code"], $date_, "", -$bom_item["quantity"] * $units_reqd, $UnitCost, 0, 1, $UnitCost);
+               }
                
-               add_gl_trans_std_cost(systypes::work_order(), $woid, $date_, $bom_accounts["inventory_account"], 0, 0,
-                       null, -$bom_cost);
-               alert("bokade bom- cost ".-$bom_cost);
+               //Chaitanya : Compatibility for Service Items
+               if (!is_service($bom_accounts["mb_flag"]))
+                       $ivaccount = $bom_accounts["inventory_account"];
+               else
+                       $ivaccount = $bom_accounts["cogs_account"];
+               $total_cost += add_gl_trans_std_cost(ST_WORKORDER, $woid, $date_, $ivaccount, 0, 0,
+                       $memo, -$bom_cost);
+               $total_material_cost += $bom_cost;
+       }
+       if ($advanced)
+       {
+               //Chaitanya: Material cost added at time of production as per BOM at the time and in adjustment mode.
+               add_material_cost($stock_id, $units_reqd, $date_, true, $woid); 
+       
+               // $wo = get_work_order($woid);
+               // also take the additional issues
+               // moved to work_order_issues_db.inc
+               /*
+               $res = get_additional_issues($woid);
+               $issue_total = 0;
+               while ($item = db_fetch($res))
+               {
+                       $standard_cost = get_standard_cost($item['stock_id']);
+                       $issue_cost = $standard_cost * $item['qty_issued'] * $units_reqd / $wo['units_reqd'];
+                       $issue = get_stock_gl_code($item['stock_id']);
+            $stockitem = get_item($item['stock_id']);
+            $total_cost += add_gl_trans_std_cost(ST_WORKORDER, $woid, $date_, $issue["inventory_account"], 0, 0,
+                $date_.": "._("Issue of")." ".$stockitem["description"], -$issue_cost);                        
+                       $issue_total += $issue_cost;
+               }
+               if ($issue_total != 0)
+                       add_issue_cost($stock_id, $units_reqd, $date_, $issue_total);
+               */      
                
-               $total_cost += $bom_cost;
-       }       
+               // Logic moved to work_order_costs.php
+               /*
+               $lcost = get_gl_wo_cost($woid, WO_LABOUR);
+               add_labour_cost($stock_id, $units_reqd, $date_, $lcost * $units_reqd / $wo['units_reqd']);
+               $ocost = get_gl_wo_cost($woid, WO_OVERHEAD);
+               add_overhead_cost($stock_id, $units_reqd, $date_, $ocost * $units_reqd / $wo['units_reqd']); */
+       }
        // credit additional costs
        $item_accounts = get_stock_gl_code($stock_id);
-       add_gl_trans_std_cost(systypes::work_order(), $woid, $date_, $item_accounts["assembly_account"], 
-               $item_accounts["dimension_id"], $item_accounts["dimension2_id"], null, -$additional_costs);
-       alert("bokade additional cost ".-$additional_costs.", acc = ".$item_accounts["assembly_account"]);
-       
-       // debit total components + additional
-       $total_cost += $additional_costs;       
-       add_gl_trans_std_cost(systypes::work_order(), $woid, $date_, $item_accounts["inventory_account"], 
-               0, 0, null, $total_cost);
-       alert("bokade total- cost ".$total_cost);
-} 
+       if ($costs != 0.0)
+       {
+               add_gl_trans_std_cost(ST_WORKORDER, $woid, $date_, $cr_acc,
+                       0, 0, $wo_cost_types[WO_OVERHEAD], -$costs, PT_WORKORDER, WO_OVERHEAD);
+               $is_bank_to = is_bank_account($cr_acc);
+       if ($is_bank_to)
+       {
+               add_bank_trans(ST_WORKORDER, $woid, $is_bank_to, "",
+                       $date_, -$costs, PT_WORKORDER, WO_OVERHEAD, get_company_currency(),
+                       "Cannot insert a destination bank transaction");
+       }
+                       
+               add_gl_trans_std_cost(ST_WORKORDER, $woid, $date_, $item_accounts["assembly_account"],
+                       $item_accounts["dimension_id"], $item_accounts["dimension2_id"], $wo_cost_types[WO_OVERHEAD], $costs, 
+                       PT_WORKORDER, WO_OVERHEAD);
+       }
+       if ($labour != 0.0)
+       {
+               add_gl_trans_std_cost(ST_WORKORDER, $woid, $date_, $cr_lab_acc,
+                       0, 0, $wo_cost_types[WO_LABOUR], -$labour, PT_WORKORDER, WO_LABOUR);
+               $is_bank_to = is_bank_account($cr_lab_acc);
+       if ($is_bank_to)
+       {
+               add_bank_trans(ST_WORKORDER, $woid, $is_bank_to, "",
+                       $date_, -$labour, PT_WORKORDER, WO_LABOUR, get_company_currency(),
+                       "Cannot insert a destination bank transaction");
+       }
+                       
+               add_gl_trans_std_cost(ST_WORKORDER, $woid, $date_, $item_accounts["assembly_account"],
+                       $item_accounts["dimension_id"], $item_accounts["dimension2_id"], $wo_cost_types[WO_LABOUR], $labour, 
+                       PT_WORKORDER, WO_LABOUR);
+       }
+       // debit total components $total_cost
+       $stockitem = get_item($stock_id);
+       $memo = _("Produced")." ".$units_reqd. " * ".$stockitem["description"];
+       if ($advanced)
+               $memo = $date_.": ".$memo;
+    add_gl_trans_std_cost(ST_WORKORDER, $woid, $date_, $item_accounts["inventory_account"],
+        0, 0, $memo, -$total_cost);    
+               
+       //Chaitanya : Update cost of the manufactured item in stock moves table
+       if (!$advanced)
+       {
+               $UnitWOCost = ($total_material_cost + $costs + $labour)/$units_reqd;
+               update_stock_move(ST_WORKORDER, $woid, $stock_id, $UnitWOCost); 
+       }       
+}
 
 //--------------------------------------------------------------------------------------