X-Git-Url: https://delta.frontaccounting.com/gitweb/?a=blobdiff_plain;f=manufacturing%2Fincludes%2Fdb%2Fwork_orders_db.inc;h=5c7210e5b8572cd5fa6c97a09cb698b12d3b561b;hb=e9edcdc75487682714ecf16d682d49d0a332abc9;hp=d8894401ce1de2a93e98be17324bafc695c46324;hpb=7c5836f0236b223954d803717762a15942ec0ca2;p=fa-stable.git diff --git a/manufacturing/includes/db/work_orders_db.inc b/manufacturing/includes/db/work_orders_db.inc index d8894401..5c7210e5 100644 --- a/manufacturing/includes/db/work_orders_db.inc +++ b/manufacturing/includes/db/work_orders_db.inc @@ -9,238 +9,27 @@ MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the License here . ***********************************************************************/ -//-------------------------------------------------------------------------------------- - -function add_material_cost($stock_id, $qty, $date_, $advanced=false) -{ - $m_cost = 0; - $result = get_bom($stock_id); - while ($bom_item = db_fetch($result)) - { - $standard_cost = get_standard_cost($bom_item['component']); - $m_cost += ($bom_item['quantity'] * $standard_cost); - } - $bom_cost = $m_cost; - - $sql = "SELECT material_cost, labour_cost, overhead_cost FROM ".TB_PREF."stock_master WHERE stock_id = " - .db_escape($stock_id); - $result = db_query($sql); - $myrow = db_fetch($result); - $material_cost = $myrow['material_cost']; - - if ($advanced) - { - //reduce overhead_cost and labour_cost from price as those will remain as is - $m_cost = $m_cost - $myrow['labour_cost'] - $myrow['overhead_cost']; - } - - $qoh = get_qoh_on_date($stock_id); - $cost_adjust = false; - if ($qoh < 0) - { - if ($qoh + $qty >= 0) - $cost_adjust = true; - $qoh = 0; - } - if ($qoh + $qty != 0) - { - if ($qoh == 0) // 27.10.2014 apmuthu and dz. - $material_cost += $m_cost; - else - $material_cost = ($qoh * $material_cost + $qty * $m_cost) / ($qoh + $qty); - } - if ($advanced && $cost_adjust) // new 2010-02-10 - adjust_deliveries($stock_id, $bom_cost, $date_); - - $sql = "UPDATE ".TB_PREF."stock_master SET material_cost=".db_escape($material_cost)." - WHERE stock_id=".db_escape($stock_id); - db_query($sql,"The cost details for the inventory item could not be updated"); -} - -function add_overhead_cost($stock_id, $qty, $date_, $costs, $adj_only=false) -{ - if ($qty != 0) - $costs /= $qty; - $sql = "SELECT overhead_cost FROM ".TB_PREF."stock_master WHERE stock_id = " - .db_escape($stock_id); - $result = db_query($sql); - $myrow = db_fetch($result); - $overhead_cost = $myrow['overhead_cost']; - $qoh = get_qoh_on_date($stock_id); - if ($qoh < 0) - $qoh = 0; - if ($adj_only) - { - if ($qty != 0) - $costs = $qty * $costs; - if ($qoh>0) - $overhead_cost = ($qoh * $overhead_cost + $costs) / $qoh; - else // Journal Entry if QOH is 0/negative - { - global $Refs; - - $id = get_next_trans_no(ST_JOURNAL); - $ref = $Refs->get_next(ST_JOURNAL); - - $stock_gl_code = get_stock_gl_code($stock_id); - $memo = "WO Overhead cost settlement JV for zero/negative respository of ".$stock_id; - //Reverse the inventory effect if $qoh <=0 - add_gl_trans_std_cost(ST_JOURNAL, $id, $date_, - $stock_gl_code["inventory_account"], - $stock_gl_code['dimension_id'], $stock_gl_code['dimension2_id'], $memo, - -$costs); - //GL Posting to inventory adjustment account - add_gl_trans_std_cost(ST_JOURNAL, $id, $date_, - $stock_gl_code["adjustment_account"], - $stock_gl_code['dimension_id'], $stock_gl_code['dimension2_id'], $memo, - $costs); - - add_audit_trail(ST_JOURNAL, $id, $date_); - add_comments(ST_JOURNAL, $id, $date_, $memo); - $Refs->save(ST_JOURNAL, $id, $ref); - if ($qty != 0) // 27.10.2014 dz - $overhead_cost = ($qoh * $overhead_cost + $costs) / $qty; - } - } - else - { - if ($qoh + $qty != 0) - $overhead_cost = ($qoh * $overhead_cost + $qty * $costs) / ($qoh + $qty); - } - $sql = "UPDATE ".TB_PREF."stock_master SET overhead_cost=".db_escape($overhead_cost)." - WHERE stock_id=".db_escape($stock_id); - db_query($sql,"The cost details for the inventory item could not be updated"); -} - -function add_labour_cost($stock_id, $qty, $date_, $costs, $adj_only=false) -{ - if ($qty != 0) - $costs /= $qty; - $sql = "SELECT labour_cost FROM ".TB_PREF."stock_master WHERE stock_id = " - .db_escape($stock_id); - $result = db_query($sql); - $myrow = db_fetch($result); - $labour_cost = $myrow['labour_cost']; - $qoh = get_qoh_on_date($stock_id); - if ($qoh < 0) - $qoh = 0; - if ($adj_only) - { - if ($qty != 0) - $costs = $qty * $costs; - if ($qoh>0) - $labour_cost = ($qoh * $labour_cost + $costs) / $qoh; - else // Journal Entry if QOH is 0/negative - { - global $Refs; - - $id = get_next_trans_no(ST_JOURNAL); - $ref = $Refs->get_next(ST_JOURNAL); - - $stock_gl_code = get_stock_gl_code($stock_id); - $memo = "WO labour cost settlement JV for zero/negative respository of ".$stock_id; - //Reverse the inventory effect if $qoh <=0 - add_gl_trans_std_cost(ST_JOURNAL, $id, $date_, - $stock_gl_code["inventory_account"], - $stock_gl_code['dimension_id'], $stock_gl_code['dimension2_id'], $memo, - -$costs); - //GL Posting to inventory adjustment account - add_gl_trans_std_cost(ST_JOURNAL, $id, $date_, - $stock_gl_code["adjustment_account"], - $stock_gl_code['dimension_id'], $stock_gl_code['dimension2_id'], $memo, - $costs); - - add_audit_trail(ST_JOURNAL, $id, $date_); - add_comments(ST_JOURNAL, $id, $date_, $memo); - $Refs->save(ST_JOURNAL, $id, $ref); - if ($qty != 0) // 27.10.2014 dz - $labour_cost = ($qoh * $labour_cost + $costs) / $qty; - } - } - else - { - if ($qoh + $qty != 0) - $labour_cost = ($qoh * $labour_cost + $qty * $costs) / ($qoh + $qty); - } - $sql = "UPDATE ".TB_PREF."stock_master SET labour_cost=".db_escape($labour_cost)." - WHERE stock_id=".db_escape($stock_id); - db_query($sql,"The cost details for the inventory item could not be updated"); -} - -function add_issue_cost($stock_id, $qty, $date_, $costs, $adj_only=false) -{ - if ($qty != 0) - $costs /= $qty; - $sql = "SELECT material_cost FROM ".TB_PREF."stock_master WHERE stock_id = " - .db_escape($stock_id); - $result = db_query($sql); - $myrow = db_fetch($result); - $material_cost = $myrow['material_cost']; - $qoh = get_qoh_on_date($stock_id); - if ($qoh < 0) - $qoh = 0; - if ($adj_only) - { - if ($qty != 0) - $costs = $qty * $costs; - if ($qoh>0) - $material_cost = $costs / $qoh; - else // Journal Entry if QOH is 0/negative - { - global $Refs; - - $id = get_next_trans_no(ST_JOURNAL); - $ref = $Refs->get_next(ST_JOURNAL); - - $stock_gl_code = get_stock_gl_code($stock_id); - $memo = "WO Issue settlement JV for zero/negative respository of ".$stock_id; - //Reverse the inventory effect if $qoh <=0 - add_gl_trans_std_cost(ST_JOURNAL, $id, $date_, - $stock_gl_code["inventory_account"], - $stock_gl_code['dimension_id'], $stock_gl_code['dimension2_id'], $memo, - -$costs); - //GL Posting to inventory adjustment account - add_gl_trans_std_cost(ST_JOURNAL, $id, $date_, - $stock_gl_code["adjustment_account"], - $stock_gl_code['dimension_id'], $stock_gl_code['dimension2_id'], $memo, - $costs); - - add_audit_trail(ST_JOURNAL, $id, $date_); - add_comments(ST_JOURNAL, $id, $date_, $memo); - $Refs->save(ST_JOURNAL, $id, $ref); - if ($qty != 0) // 27.10.2014 dz - $material_cost = $costs / $qty; - } - } - else - { - if ($qoh + $qty != 0) - $material_cost = ($qty * $costs) / ($qoh + $qty); - } - $sql = "UPDATE ".TB_PREF."stock_master SET material_cost=material_cost+" - .db_escape($material_cost) - ." WHERE stock_id=".db_escape($stock_id); - db_query($sql,"The cost details for the inventory item could not be updated"); -} - +/* + Common entry procedure for all work order types +*/ function add_work_order($wo_ref, $loc_code, $units_reqd, $stock_id, $type, $date_, $required_by, $memo_, $costs, $cr_acc, $labour, $cr_lab_acc) { global $Refs; - if (!($type == WO_ADVANCED)) - return add_work_order_quick($wo_ref, $loc_code, $units_reqd, $stock_id, $type, $date_, $memo_, $costs, $cr_acc, $labour, $cr_lab_acc); - begin_transaction(); $args = func_get_args(); $args = (object)array_combine(array('wo_ref', 'loc_code', 'units_reqd', 'stock_id', 'type', 'date_', 'required_by', 'memo_', 'costs', 'cr_acc', 'labour', 'cr_lab_acc'), $args); + $args->woid = 0; hook_db_prewrite($args, ST_WORKORDER); + if ($type != WO_ADVANCED) + $required_by = $date_; + $date = date2sql($date_); $required = date2sql($required_by); - $sql = "INSERT INTO ".TB_PREF."workorders (wo_ref, loc_code, units_reqd, stock_id, type, date_, required_by) VALUES (".db_escape($wo_ref).", ".db_escape($loc_code).", " @@ -257,6 +46,24 @@ function add_work_order($wo_ref, $loc_code, $units_reqd, $stock_id, $args->woid = $woid; hook_db_postwrite($args, ST_WORKORDER); + + if ($type != WO_ADVANCED) + { + $stockitem = get_item($stock_id); + release_work_order($woid, $date_, ''); + if ($costs != 0) + add_wo_costs_journal($woid, $costs, WO_OVERHEAD, $cr_acc, $date_, $stockitem["dimension_id"], $stockitem["dimension2_id"]); + + if ($labour != 0) + add_wo_costs_journal($woid, $labour, WO_LABOUR, $cr_lab_acc, $date_, $stockitem["dimension_id"], $stockitem["dimension2_id"]); + + if ($type == WO_UNASSEMBLY) + $units_reqd = -$units_reqd; + + $ref = $Refs->get_next(ST_MANURECEIVE, null, $date_); + work_order_produce($woid, $ref, $units_reqd, $date_, '', true); + } + commit_transaction(); return $woid; @@ -291,7 +98,7 @@ function update_work_order($woid, $loc_code, $units_reqd, $stock_id, commit_transaction(); } -function delete_work_order($woid) +function delete_work_order($woid, $stock_id, $qty, $date) { begin_transaction(); hook_db_prevoid(ST_WORKORDER, $woid); @@ -304,7 +111,7 @@ function delete_work_order($woid) db_query($sql,"The work order could not be deleted"); delete_comments(ST_WORKORDER, $woid); - add_audit_trail(ST_WORKORDER, $woid, $_POST['date_'], _("Canceled.")); + add_audit_trail(ST_WORKORDER, $woid, $date, _("Canceled.")); commit_transaction(); } @@ -314,8 +121,10 @@ function delete_work_order($woid) function get_work_order($woid, $allow_null=false) { $sql = "SELECT wo.*,st.description As StockItemName,l.location_name, - l.delivery_address,l.email, l.contact - FROM ".TB_PREF."workorders wo, ".TB_PREF."stock_master st, ".TB_PREF."locations l + l.delivery_address,l.email, l.contact, st.inventory_account, st.wip_account + FROM ".TB_PREF."workorders wo, " + .TB_PREF."stock_master st, " + .TB_PREF."locations l WHERE st.stock_id=wo.stock_id AND l.loc_code=wo.loc_code AND wo.id=".db_escape($woid)." @@ -324,7 +133,10 @@ function get_work_order($woid, $allow_null=false) $result = db_query($sql, "The work order issues could not be retrieved"); if (!$allow_null && db_num_rows($result) == 0) + { display_db_error("Could not find work order $woid", $sql); + return false; + } return db_fetch($result); } @@ -376,11 +188,11 @@ function release_work_order($woid, $releaseDate, $memo_) released=1 WHERE id = ".db_escape($woid); db_query($sql, "could not release work order"); - // create Work Order Requirements based on the bom + // create wo_requirements records according to current BOM create_wo_requirements($woid, $stock_id); add_comments(ST_WORKORDER, $woid, $releaseDate, $memo_); - add_audit_trail(ST_WORKORDER, $woid, $releaseDate,_("Released.")); + add_audit_trail(ST_WORKORDER, $woid, sql2date($myrow['date_']), _("Released.")); commit_transaction(); } @@ -404,102 +216,86 @@ function work_order_is_closed($woid) } //-------------------------------------------------------------------------------------- - +/* + Update finished items quantity in work order, and close order either if all the order is produced, + or on user demand. Returns calculated unit cost on close, or null otherwise. +*/ function work_order_update_finished_quantity($woid, $quantity, $force_close=0) { - $sql = "UPDATE ".TB_PREF."workorders SET units_issued = units_issued + ".db_escape($quantity).", - closed = ((units_issued >= units_reqd) OR ".db_escape($force_close).") - WHERE id = ".db_escape($woid); + + $sql = "UPDATE ".TB_PREF."workorders SET units_issued = units_issued + ".db_escape($quantity)." + WHERE id = ".db_escape($woid). " AND !closed"; db_query($sql, "The work order issued quantity couldn't be updated"); + + $sql = "UPDATE ".TB_PREF."workorders SET closed = ((units_issued >= units_reqd) OR ".db_escape($force_close).") + WHERE id = ".db_escape($woid); + + db_query($sql, "The work order couldn't be closed"); + + return db_num_affected_rows(); // returns 1 if WO has been closed } -//-------------------------------------------------------------------------------------- +function reopen_work_order($woid) +{ + // FIXME: update_material_cost +// update_material_cost($work_order['stock_id'], -$work_order['units_issued'], ... ); + void_gl_trans(ST_WORKORDER, $woid); + + void_stock_move(ST_WORKORDER, $woid); + + $sql = "UPDATE ".TB_PREF."workorders SET closed=0 WHERE id = " + .db_escape($woid); + + db_query($sql, "The work order couldn't be reopened"); +} + +//-------------------------------------------------------------------------------------- +/* + Void all work order related operations +*/ function void_work_order($woid) { begin_transaction(); hook_db_prevoid(ST_WORKORDER, $woid); $work_order = get_work_order($woid); - if (!($work_order["type"] == WO_ADVANCED)) + + if ($work_order['closed']) + reopen_work_order($woid); + + if ($work_order['units_issued']) { - $sql = "UPDATE ".TB_PREF."workorders SET closed=1,units_reqd=0,units_issued=0 WHERE id = " - .db_escape($woid); - db_query($sql, "The work order couldn't be voided"); + $prods = get_work_order_productions($woid); + while ($prod = db_fetch($prods)) + void_work_order_produce($prod['id']); + } - // void all related stock moves - void_stock_move(ST_WORKORDER, $woid); + // void addtional material issues + $issues = get_work_order_issues($woid); + while($issue = db_fetch($issues)) + void_work_order_issue($issue['issue_no']); - // void any related bank/gl trans - void_bank_trans(ST_WORKORDER, $woid, true); + // void all related stock moves + void_stock_move(ST_WORKORDER, $woid); - // clear the requirements units received - void_wo_requirements($woid); - } - else - { - // void everything inside the work order : issues, productions, payments - $date = sql2date($work_order['date_']); - - $result = get_work_order_productions($woid); // check the produced quantity - $qty = 0; - while ($row = db_fetch($result)) - { - void_work_order_produce($row['id']); - - //Post voided entry if not prevoided explicitly - $void_entry = get_voided_entry(ST_MANURECEIVE, $row['id']); - if ($void_entry) - continue; - $memo_ = _("Voiding Work Order Trans # ").$woid; - add_audit_trail(ST_MANURECEIVE, $row['id'], today(), _("Voided.")."\n".$memo_); - add_voided_entry(ST_MANURECEIVE, $row['id'], today(), $memo_); - } - - $result = get_work_order_issues($woid); - $cost = 0; - $issue_no = 0; - while ($row = db_fetch($result)) - { - void_work_order_issue($row['issue_no']); - - //Post voided entry if not prevoided explicitly - $void_entry = get_voided_entry(ST_MANUISSUE, $row['issue_no']); - if ($void_entry) - continue; - $memo_ = _("Voiding Work Order Trans # ").$woid; - add_audit_trail(ST_MANUISSUE, $row['issue_no'], today(), _("Voided.")."\n".$memo_); - add_voided_entry(ST_MANUISSUE, $row['issue_no'], today(), $memo_); - } - - //Adust avg labour cost - $cost = get_gl_wo_cost($woid, WO_LABOUR); - if ($cost != 0) - add_labour_cost($work_order['stock_id'], 1, $date, -$cost, true); - - //Adust avg overhead cost - $cost = get_gl_wo_cost($woid, WO_OVERHEAD); - if ($cost != 0) - add_overhead_cost($work_order['stock_id'], 1, $date, -$cost, true); - - $sql = "UPDATE ".TB_PREF."workorders SET closed=1,units_reqd=0,units_issued=0 WHERE id = " - .db_escape($woid); - db_query($sql, "The work order couldn't be voided"); + // void any related costing records + void_wo_costing($woid); - // void all related stock moves - void_stock_move(ST_WORKORDER, $woid); + // clear the requirements units received + void_wo_requirements($woid); - // void any related bank/gl trans - void_bank_trans(ST_WORKORDER, $woid, true); + // close workorder + // FIXME: due to bug in 2.4 db scheme (conflicting wo_ref unique key) we have to fix wo_ref here: + $sql = "UPDATE ".TB_PREF."workorders SET closed=1,units_reqd=0,units_issued=0, wo_ref=CONCAT(wo_ref, ' ', '".uniqid()."') WHERE id = " + .db_escape($woid); + db_query($sql, "The work order couldn't be voided"); - // clear the requirements units received - void_wo_requirements($woid); - } commit_transaction(); } -function get_sql_for_work_orders($outstanding_only, $all_items) +function get_sql_for_work_orders($outstanding_only, $stock_id, $location = ALL_TEXT, $order_no='', $order_ref = '', $overdue = false) { $sql = "SELECT workorder.id, @@ -516,11 +312,13 @@ function get_sql_for_work_orders($outstanding_only, $all_items) workorder.released, workorder.stock_id, unit.decimals - FROM ".TB_PREF."workorders as workorder," + FROM ".TB_PREF."workorders as workorder + LEFT JOIN ".TB_PREF."voided v ON v.id=workorder.id and v.type=".ST_WORKORDER."," .TB_PREF."stock_master as item," .TB_PREF."item_units as unit," .TB_PREF."locations as location - WHERE workorder.stock_id=item.stock_id + WHERE ISNULL(v.id) + AND workorder.stock_id=item.stock_id AND workorder.loc_code=location.loc_code AND item.units=unit.abbr"; @@ -529,36 +327,37 @@ function get_sql_for_work_orders($outstanding_only, $all_items) $sql .= " AND workorder.closed=0"; } - if (isset($_POST['StockLocation']) && $_POST['StockLocation'] != $all_items) + if ($location != ALL_TEXT) { - $sql .= " AND workorder.loc_code=".db_escape($_POST['StockLocation']); + $sql .= " AND workorder.loc_code=".db_escape($location); } - if (isset($_POST['OrderId']) && $_POST['OrderId'] != "") + if ($order_no != '') { - $sql .= " AND workorder.id LIKE ".db_escape('%'.$_POST['OrderId'].'%'); + $sql .= " AND workorder.id LIKE ".db_escape('%'.$order_no.'%'); } - if (isset($_POST['OrderNumber']) && $_POST['OrderNumber'] != "") + if ($order_ref != '') { - $sql .= " AND workorder.wo_ref LIKE ".db_escape('%'.$_POST['OrderNumber'].'%'); + $sql .= " AND workorder.wo_ref LIKE ".db_escape('%'.$order_ref.'%'); } - if (isset($_POST['SelectedStockItem']) && $_POST['SelectedStockItem'] != $all_items) + if ($stock_id != ALL_TEXT) { - $sql .= " AND workorder.stock_id=".db_escape($_POST['SelectedStockItem']); + $sql .= " AND workorder.stock_id=".db_escape($stock_id); } - if (check_value('OverdueOnly')) + if ($overdue) { $Today = date2sql(Today()); $sql .= " AND workorder.required_by < '$Today' "; } + $sql .= " ORDER BY workorder.id DESC"; return $sql; } -function get_sql_for_where_used() +function get_sql_for_where_used($stock_id) { $sql = "SELECT bom.parent, @@ -573,8 +372,8 @@ function get_sql_for_where_used() WHERE bom.parent = parent.stock_id AND bom.workcentre_added = workcentre.id AND bom.loc_code = location.loc_code - AND bom.component=".db_escape($_POST['stock_id']); - return $sql; + AND bom.component=".db_escape($stock_id); + return $sql; } //-------------------------------------------------------------------------------------- function get_gl_wo_cost($woid, $cost_type) @@ -583,7 +382,6 @@ function get_gl_wo_cost($woid, $cost_type) $result = get_gl_wo_cost_trans($woid, $cost_type); while ($row = db_fetch($result)) $cost += -$row['amount']; - return $cost; + return $cost; } -?> \ No newline at end of file